Panasonic ER-X Series Instruction Manual

Also see for ER-X Series: Manual Instruction manual

INSTRUCTION MANUALArea ionizer ER-X seriesCME-ERX No.0060-02VThank you for purchasing Panasonic products.Read this Instruction Manual carefully and thoroughly for the correct and optimum use ofthis product.Kindly keep this manual in a convenient place for quick reference.WARNING● Never use this product as device for personnel protection.● In case of using devices for personnel protection, use products which meet laws orstandards, such as OSHA, ANSI or IEC etc., for personnel protection applicable ineach region or country.1 FOR SAFETY USEWARNING● This product produces high voltages.● Do not use this product in places where there may be a danger of flammable orcombustible items being present.● To prevent electric shock and to conduct proper discharge, be sure to ground a frameground (F.G.) terminal of a controller.● Do not place hands near the discharge needle. Doing so may cause electric shock.● Since the tip of the discharge needle is sharp, take sufficient care in handling thedischarge needle, or injuries may result.● The high-voltage cable between the head and the high-voltage unit must be fixed andthe minimum bend radius is R30 mm or more.In case of using at the bend radius R30 mm or less and using at moving part maycause fire and break down, etc. of the high-voltage cable.● Clean the discharge needle regularly (about once a week). Otherwise, optimum chargeremoval performance may not be achieved, and accidents or operating problems may occur.● If this product is used in a confined space, ozone emitted from this product may bedetrimental. Be sure to provide ventilation.● Do not direct ionized air toward the face. Ozone may cause irritation to places such asthe nose and throat.CAUTION● This product has been developed / produced for industrial use only.● Do not use this product for purposes other than electric charge removal.● Do not use this product in environments which are outside the specification range,otherwise operating problems or damage may occur. In addition, the operating life of theproduct may become significantly reduced.● This product is a precision device. Do not apply a shock to it by dropping, for example.Accidents or operating problems may occur.● Never disassemble, repair or modify this product. Accidents or operating problems may occur.● Do not throw this product in fire. It may explode or toxic fumes may be generated.● Do not run the wires together with high-voltage lines or power lines or put them in thesame raceway.This can cause malfunction due to induction.● When connecting/removing the head or performing wiring or inspection work, besure to turn off the power first. Not doing so may result in accidents, electric shock oroperating problems.● After connecting the cables, check that the connections are correct before turning on thepower. If the cables are connected incorrectly, operating problems or accidents may occur.● Verify that the supply voltage variation is within the rating.● In case using switching regulator, be sure to connect F.G. terminal.● When using as a CSA and UL compliant product, use a CLASS 2 CSA/UL certifiedpower supply, or a CSA/UL certified power supply that has been evaluated as a LimitedPower Source as specified in CAN/CSA-C22.2NO.60950-1/UL60950-1.● Do not use a cable with any damage such as cracks or splitting. Risk of accidents andfailure.● Avoid use in a location with significant steam or dust, or in a location where the productmay come in direct contact with water, oil, or welding spatter.● Avoid use at an elevation higher than 2000m, and outdoor use.● Do not touch the discharge needle with hard objects such as tools. If the dischargeneedle becomes broken, it will not provide sufficient charge removal performance, andmoreover operating problems or accidents may occur.● During installation, fasten the product securely. If it is not securely fastened or it issubjected to continuous vibration or shock, accidents or operating problems may result.● Power cable that are 0.15mm2 or more and 30m or less in total length for wiring.Also, keep the wiring as short as possible in order to prevent noise.● When disposing of this product, treat it appropriately as industrial waste.● After starting discharge, it takes approximately 30 minutes for charge removalperformance to stabilize. Therefore, wait 30 minutes before adjusting ion balance.● Use the correct combination of head, discharge needle unit and controller.2 PART DESCRIPTIONBracketDischarge needle unitER-XANT1HeadER-X001HeadER-X□Discharge needle unitER-XANT or ER-XANSAir inletHeadmountingbracket DischargeneedleHigh-voltage cable (Note)High-voltage unitHead connection cableER-XCCJ2H, ER-XCCJ5H or ER-XCCJ10HControllerER-XC02Power cable (optional)ER-XCC2 or ER-XCC5High-voltage unit High-voltage cable (Note)Air inletNote: The minimum bend radius of the high-voltage cable is R30 mm.Discharge indicator (green) (Note)Lights up during discharge , blink-ing during discharge stopped.CHECK indicator (orange)Lights up when dirt, wear, etc. ofthe discharge needle is detected.Level meter indicator (green)Indicates static buildup around thehead or the amount of ion generatedfrom the head.Discharge control switchON: Discharge allowedOFF: Discharge haltSET UP buttonStores the settings for theamount of ion and the checkthreshold in memory.Discharge frequency setting switchSwitches between dischargefrequency settings.Ion balance setting switchSets ion balance.Various setting switchRefer to “ 6 SETTING.”ERROR indicator (red)Lights up when abnormaldischarge is detected.Note: An abbreviation of DISCHARGE.3 INSTALLATION● Using 2 M4 screws or 1 M6 screw, mount the headonto the equipment housing. In case using this prod-uct in where there is vibration, use spring washersetc. as a countermeasure.● Loosen the angle adjustment screw, adjust the headangle, and then fasten the head with the tighteningtorque of 0.5 N∙m or less.● The position of the head mounting bracket of the ER-X001should be at least 20 mm from the end of the head. Thetightening torque of the screw for head fixation should be0.5 N•m or less.● After mounting the head, set the controller accordingto the procedures in “ 6 SETTING” in order toappropriately remove static electricity.Angle adjustmentscrewM4 screwM6 screwAngle adjustmentscrewScrew forhead fixationM4 screwNotes: 1) Be sure to ground the equipment housing onto which the head is mounted.2) The distance between the head and the charge removing object should be 30 mm or more.If the staticbuildup of the charge removing object is 30 kV or more, set the distance to 50 mm or more.3) If there is metal near the head or between the head and the charge removing object, ion is absorbed,hindering appropriate static removal. Install the head based on the above.4) In case using the side mounting, the discharge frequency should be 10Hz or more.The discharge muzzlemust exceed this line(surrounding metal.)Surroundingmetal● Back-side mounting(All frequencies)50mm or more● Side mounting(10Hz or more)50mm or more● Mouting ER-X001Surroundingmetal20mmor more20mmor more5) When installing two or more heads in face to face or parallel using different frequency, keep the distance be-tween the heads 400mm or more.When installing the heads face to face, install heads in distance that the heads can parform the chargeremoval of a side of the object individualy.● Face-to-face installation ● Parallel installation100mmor more100mmor more50mm or more 50mmor more

● Use 2 M4 screws or 2 M6 screws to fasten thehead.The tightening torques for fastening, are as follows.When using M4 screws: 1.2N·mWhen using M6 screws: 2.5N·mM4 screwM6 screwNotes: 1) Do not place any objects on top of the high-voltage unit.2) When using multiple heads, keep the distance of at least 10 mmbetween the high-voltage units.3) When fastening the high-voltage unit using M6 screws, fastenbefore connecting the head connection cable.4) Please fix the high-voltage unit of ER-X001 with M6 screw.10mm ormore● Mount the controller on a 35 mm wide DIN rail or using M4 screws. For mountingdimensions, refer to “ 16 DIMENSIONS”When mounting on a DIN rail When mounting using M4 screws1235 mm wide DIN railLock releaseleverM4 screw• Pull the lock release lever to remove thisproduct from the DIN rail.• The tightening torque should be 1.2 N·m orless.

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