5AC30 series General Purpose I/O OptionProduct SpecificationPower consumption(internal)Sourced from drive’sinternal supplies. Itspurpose is to power theoption module, exceptdigital outputs.Maximum consumption(7004-01-00) = 1WPower consumption(external)Sourced from user supply.Its purpose is to powerdigital outputs.Maximum consumption(7004-01-00 only) =500mA @ 24V

Introduction

Installation

User Terminals

Product Specification

Digital Inputs and Outputs (7004-01-00 only)

Port Configuration

Programming

Specifications

Example Applications

Analogue Inputs (7004-01-00 only)

Example Application

Motor Thermistor (7004-01-00, 7004-02-00 and 7004-03-00)

Specification

Volt-free Relays (7004-01-00 only)

Real-Time Clock (7004-01-00 and 7004-03-00)

Environmental

Waste Electrical and Electronic Equipment (WEEE)

Parker AC30 series Product Manual

Chapter 1: Safety

Chapter 2: Introduction

Power Ratings

Packaging and Lifting Details

Chapter 3: Product Overview

Control Features

Functional Overview

Chapter 4: Installation

Dimensions for Cubicle Mount Installation – Frame K

Mounting the Inverter

Cubicle Mounting Details

Through Panel Mount Frames D to J only

Through Panel Mounting Detail (frames D – J only)

Cabling Bracket for Control & Main Cable

Cabling Bracket for AC30D System Terminals

Appendix C: Compliance

AC fed power Wiring Connections

DC FED Power Wiring Connections (Frames D – J only)

Control Module Cover Removal

Control Module Removal

Control Module Terminal Cable Specification

AC30V Control Wiring Connections

AC30D-P Control Wiring Connections

System Board Control Wiring Connections – AC30D ONLY

Wiring Diagrams

Application 0: Basic Speed Control

Application 1: Auto/Manual Control

Application 3: Presets Speeds

Application 4: PID Control

Application 5: Active Front-End

Terminal Block Wire Range

Terminal Tightening Torques

Fitting a Remote GKP

Getting Started

Ethernet Communications

Firmware Update

Chapter 5: Associated Equipment

AC Motor Chokes

Dynamic Braking Resistors

Circuit Breakers

Input Chokes

Option Cards

Installation Details

Chapter 6 Safe Torque Off SIL3/PLe

STO Functional Description

Alignment to European Standards

EN61800-5-2:2007 and EN61508

Safety Specification

EMC Specification

User Connections

STO Technical Specification

Output Specification

Truth Table

STO Input Timing Diagrams

Typical Operation

Fault Operation

Pulsed Inputs

STO State Transition Diagram

STO Trip Annunciation

Safety Warnings and Limitations

Example User Wiring

Minimum STO Implementation

STO Implementation with Safety Control Unit

SS1 Implementation using Safety Control Unit

STO Function Checking

Comprehensive Check

The following test steps must be performed:

Regular Check

Troubleshooting

Chapter 7: The Graphical Keypad

Overview

Keypad

The Display

Soft key action indication

The Menu System

Trips and other information displays

Chapter 8: Menu Organisation

Menu Descriptions

Parameter Map

Chapter 9: Setup Wizard

Set Up PMAC Motor Control

Parker Drive Quicktool (PDQ) PC Software

Starting the Wizard

Task selection

Find drive

Select Macro

Setup I/O

Select motor

Setup the Drive Control

Setup Communications

Commission the Drive

Monitor the Drive

Chapter 10: Trips & Fault Finding

AC30 series

Personnel

Initial Steps

Equipment Inspection

product overview

Through Panel Mount

Mounting the Drive

Through Panel Mounting Details (all frame sizes)

Power Wiring Connections

Control Wiring Connections

Application 2: Raise / Lower Trim

Applications that do not require STO function

Using the Keypad to Manage Trips

Hexadecimal Representation of Trips

Runtime Alerts

Connecting to the EtherCAT Network

Wiring Example

LEDs

Configuration

CANopen over EtherCAT Object Dictionary

EtherCAT ESI Files

Example Configuration

Example using CoDeSys Soft PLC as an EtherCAT Master

Example using a TwinCAT PLC

Configuring the AC30

Acyclic Data Exchange

Lost Communications Trip

Diagnostic Event

Parameters

Runtime Parameters

Diagnostic Parameters

Appendix A – Array Parameter Numbers

Connecting to the EtherNet IP Network

EtherNet IP Supported CIP Objects

Example Using Allen Bradley RSLogix 5000

Arrays

Ethernet

FTP Server

Appendix A: Compliance

Power Stack Features

Power Stack Functional Overview

AC30 Series Control Features

Chapter 4: Installation - Power Stack

Power Stack Electrical Installation

Terminal Cover Removal

AC Line fed power Stack Wiring Connections

DC Link FED Power Stack Wiring Connections

Dynamic Brake Resistor Wiring Connections (Frame K Only)

Power Stack Terminal Block Wire Range

Power Stack Terminal Tightening Torques

Front Panel Removal

AC Line fed power Stack - Fan Supply Voltage Selection

DC Link fed power Stack - Fan Supply Voltage Selection

AC Line fed power Stack – Y-cap & VDR Disconnects

DC Link fed power Stack – Y-cap Disconnect

Chapter 5: Installation - Control Module

Control Module Electrical Installation

AC30P & AC30D - Control Wiring Connections

System Board Control Wiring Connections (AC30D ONLY)

Control Module Terminal Block Wire Range

Control Module Cabling Bracket (Optional)

Ethernet Communications Cable

Ethernet Cable Recommendation

OPTION & Communication CARD Installation Details (Optional)

SD CARD Installation

Chapter 6: Associated Equipment - Power Stack

AC Line Input Fuses

Circuit Breakers (alternative to AC Line Fuses)

AC Line Chokes (optional)

Dynamic Braking Resistors (optional)

AC Motor Chokes (optional)

DC Link Fed 740 Stacks: Connection Overview

DC Link Input Fuses

AFE System Using DC Link Fed 740 Stacks: Connection Overview

Line Synchronisation Card & AC30 Control Module

Chapter 7: Associated Equipment - Control Module

Communication Cards

Graphical Keypad (GKP)

Chapter 8: Safe Torque Off SIL3/PLe

Chapter 9: The Graphical Keypad

LED Status Indication

Bottom Line – Soft Key Action Indication

Setup Wizard

Chapter 10: Routine Maintenance & Repair

Repair

Applicable Standards

EUROPEAN COMPLIANCE

EMC Compliance