Page 19September 1, 20083100-I ACT WOOD INSERT R250-638DBAFFLE REMOVAL & INSTALLATIONNOTE: The baffle in the 3100-I ACT Insert is 2700° Fiber Board. Removing hardware exposed to combustion processes canbe frustrating. If your reason for removing the baffle is simply to clean the chimney, you have alternatives which will save timeand effort. Call a qualified chimney sweep or an authorized Quadra-Fire dealer for details.1. Remove all ash from the firebox, and extinguish all hot embers before disposal into a metal container.2. Remove the ceramic blanket from above the baffle.3. With a 3/16” allen wrench, remove the 2 front manifold tube retainer bolts on the air channel under the end of the front tubes.NOTE: Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them. See Figure 19B.4. To remove the manifold tubes, slide the tube to one side until one end is out of its hole. Then, while lifting that end of the fiberboard, pull the tube up over the air channel and out of the hole at the other end. NOTE: When replacing the manifold tubes,be sure the tube with the larger holes is placed in the front for your insert to operate properly.5. Slide fiber board forward to front of stove, tilt down and slide to the door. Tilt to one side and slide through door.See Figure 19C.6. Keep the fiber board baffle tilted as you lift it out of the door.7. To install the fiber board baffle, repeat steps 2 through 4 in reverse. Be sure that the fiber board and ceramicblanket are pushed back fully.Figure 19CFigure 19BAllen wrenchon retainer boltFirst tube has larger holesAllenwrench onretainerbolt.BRICK REPLACEMENT INSTRUCTIONSThe firebox of your Quadra-Fire 3100-I ACT Insert is lined with high quality firebrick which has exceptional insulating proper-ties. There is no need for a grate, simply build a fire on the firebox of your insert.1. Remove all old brick and ash from unit.2. Remove new brick set from box and lay out to diagram as shown in Figure19A.3. Lay bottom bricks in unit.4. Install rear bricks on the top of the bottom bricks. Slide top of bricks underclip on back of firebox wall and push bottom of brick back.5. Install side bricks. Slide top of brick under clips on side of firebox andpush the bottom of the brick until it is flush with the side of the unit.Nbr Brick Size Qty in Set1 9 x 4.5 x 1.25” 122 9 x 4.5 x 1.25” 23 9 x 3.25 x 1.25” 44 9 x 2.25 x 1.25” 25 3 x 2.25 x 1.25” 1Use Part Number 832-0550 when ordering individual brick and provide thebrick dimensions or copy this page and mark desired brick and take it yourauthorized dealer.Figure 19A111111111111 3 353 344Brick Set Part Number: 831-1830