GB-1GBRANSOMES HIGHWAY 2130MAINTENANCE AND PARTS MANUAL1 CONTENTS2 INTRODUCTION2.1 PRODUCT IDENTIFICATION .......................................................................................... 22.2 SPARES STOCKING GUIDE .......................................................................................... 22.3 HOW TO USE THE PARTS MANUAL ............................................................................ 33 SAFETY INSTRUCTIONS3.1 OPERATING INSTRUCTIONS ........................................................................................ 43.2 SAFETY SIGNS ............................................................................................................. 43.3 STARTING THE ENGINE ................................................................................................ 43.4 DRIVING THE MACHINE ................................................................................................ 43.5 TRANSPORTING .......................................................................................................... 43.6 LEAVING THE DRIVING POSITION ............................................................................... 43.7 SLOPES ....................................................................................................................... 53.8 BLOCKED CUTTING CYLINDERS ................................................................................. 53.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ................................................. 54 SPECIFICATION4.1 ENGINE SPECIFICATION ............................................................................................... 84.2 MACHINE SPECIFICATION ........................................................................................... 84.3 DIMENSIONS ................................................................................................................ 84.4 VIBRATION LEVEL ....................................................................................................... 94.5 SLOPES ....................................................................................................................... 94.6 RECOMMENDED LUBRICANTS .................................................................................... 94.7 CUTTING PERFORMANCE ............................................................................................ 94.8 CUTTING PERFORMANCE (AREA) ............................................................................... 95 LUBRICATION & MAINTENANCE5.1 LUBRICATION AND MAINTENANCE CHART - DIESEL ................................................ 105.2 LUBRICATION AND MAINTENANCE CHART - LPG ...................................................... 115.3 ENGINE - DIESEL: FIRST 50 AND EVERY 200 WORKING HOURS. ............................. 125.3.1 ENGINE - LPG: EVERY 200 WORKING HOURS. ......................................................... 125.4 MACHINE: LUBRICATION WEEKLY OR EVERY 40 WORKING HOURS. ..................... 135.5 MACHINE: LUBRICATION EVERY 400 WORKING HOURS .......................................... 145.6 MACHINE: LUBRICATION EVERY 800 WORKING HOURS .......................................... 145.7 HYDRAULIC TEST POINTS. ......................................................................................... 145.8 ENGINE MAINTENANCE - DIESEL EVERY 100 HOURS ............................................... 155.9 ENGINE MAINTENANCE - DIESEL EVERY 400 HOURS ............................................... 165.9.1 ENGINE MAINTENANCE -LPG EVERY 400 HOURS ..................................................... 165.10 ENGINE MAINTENANCE - DIESEL EVERY 400 HOURS ............................................... 175.11 MACHINE MAINTENANCE ........................................................................................... 175.12 END OF SEASON OR WHEN REQUIRED ..................................................................... 185.12.1 END OF SEASON OR WHEN REQUIRED LPG ENGINE ................................................ 196 ADJUSTMENT6.1 SPEED LIMITER. .......................................................................................................... 206.2 ALTERNATOR/WATER PUMP - DIESEL ....................................................................... 20ALTERNATOR/WATER PUMP/FAN - LPG ..................................................................... 206.3 COOLING FAN BELT - DIESEL ..................................................................................... 206.4 BACKLAPPING ............................................................................................................ 217 TROUBLESHOOTING7.1 TROUBLESHOOTING - DIESEL ................................................................................... 227.1 TROUBLESHOOTING - LPG ........................................................................................ 237.2 LPG FAULT FINDING CHART ........................................................................................ 268 SCHEMATICS8.1 HYDRAULIC CIRCUIT ................................................................................................... 288.2 ELECTRICAL CIRCUIT ENGINE AND SAFETY DIESEL ................................................. 308.3 ELECTRICAL CIRCUIT MAIN LPG ................................................................................ 328.4 ELECTRICAL CIRCUIT ENGINE LPG-1 ......................................................................... 348.5 ELECTRICAL CIRCUIT GOVERNOR LPG ..................................................................... 358.6 ELECTRICAL CIRCUITENGINE LPG-2 .......................................................................... 358.7 ELECTRICAL CIRCUIT INSTRUMENTS & CONTROLS ................................................ 368.8 ELECTRICAL CIRCUIT FUSES AND RELAYS - DIESEL ................................................ 388.9 ELECTRICAL CIRCUIT FUSES AND RELAYS - LPG ..................................................... 40