2140 ccm - 300 ccm.B_0232735SERVICE MANUALEDITION 01/2012 PART NO. DOC3678666.4 TESTING AIR MOTOR FOR AIR LEAKSAllow pump to cycle slowly, and stop pump by closing gun at various points in up anddown stroke. Check for any air leaks. Close air-supply ball-valve without relieving and checkfor pressure-loss.1. Check for leaks at air piston by listening for leaking at exhausts with gun closed in bothupwards and downwards directions.2. Check for leaks at air piston by listening for leaking at exhausts with gun closed in bothupwards and downwards directions.3. Check flange seals.4. Check air connections to pilot valve.5. Check ball-valve for leaks in all positions.6. Check switching point of installed over pressure valve (35) and correct if necessary.(See chapter 6.7, table columns 1 and 2)7. Tightness of sliding case combination: Stop pump once in upwards and downwardsstroke respectively and close air supply. The air pressure must not fall below 0.6 MPa, 6bar; 87 psi within 25 seconds, starting at 0.7 MPa; 7 bar; 101.5 psi.The test data must be documented and should match the values from the test data tablein chapter 6.7.Aids:Test standTest medium airLeakage sprayStopwatchChecklist C-3670006.5 TESTING PUMP FOR FLUID LEAKSAllow pump to cycle slowly:Close gun and raise operating air to maxi. pressure. Close gun. Check visnally for leaks at alljoints. The pump piston must not „creep“. Repeat test in opposite cycle direction, e.g.1. Lower / upper packings and outlet (piston) valve in upwards stroke.2. Lower packing / inlet valve in downwards stroke.3. Check complete pump section for leaks.4. Check all fittings / connections for leaksAids:Test stand with HD hose (min. NW6), 53 MPa; 530 bar; 7687 psi; 10 m; 32.8 ft.Pressure gaugeTest medium oil or water