Yamaha 2004 Rhino 660 YXR660FAS Service Manual Manual pdf 333 page image
Manuals database logo
manualsdatabase
Your AI-powered manual search engine

Yamaha 2004 Rhino 660 YXR660FAS Service Manual

Also see for 2004 Rhino 660 YXR660FAS: Owner's manual

Page 1 previewPage 2 previewPage 3 previewPage 4 previewPage 5 previewPage 6 previewPage 7 previewPage 8 previewPage 9 previewPage 10 previewPage 11 previewPage 12 previewPage 13 previewPage 14 previewPage 15 previewPage 16 previewPage 17 previewPage 18 previewPage 19 previewPage 20 previewPage 21 previewPage 22 previewPage 23 previewPage 24 previewPage 25 previewPage 26 previewPage 27 previewPage 28 previewPage 29 previewPage 30 previewPage 31 previewPage 32 previewPage 33 previewPage 34 previewPage 35 previewPage 36 previewPage 37 previewPage 38 previewPage 39 previewPage 40 previewPage 41 previewPage 42 previewPage 43 previewPage 44 previewPage 45 previewPage 46 previewPage 47 previewPage 48 previewPage 49 previewPage 50 previewPage 51 previewPage 52 previewPage 53 previewPage 54 previewPage 55 previewPage 56 previewPage 57 previewPage 58 previewPage 59 previewPage 60 previewPage 61 previewPage 62 previewPage 63 previewPage 64 previewPage 65 previewPage 66 previewPage 67 previewPage 68 previewPage 69 previewPage 70 previewPage 71 previewPage 72 previewPage 73 previewPage 74 previewPage 75 previewPage 76 previewPage 77 previewPage 78 previewPage 79 previewPage 80 previewPage 81 previewPage 82 previewPage 83 previewPage 84 previewPage 85 previewPage 86 previewPage 87 previewPage 88 previewPage 89 previewPage 90 previewPage 91 previewPage 92 previewPage 93 previewPage 94 previewPage 95 previewPage 96 previewPage 97 previewPage 98 previewPage 99 previewPage 100 previewPage 101 previewPage 102 previewPage 103 previewPage 104 previewPage 105 previewPage 106 previewPage 107 previewPage 108 previewPage 109 previewPage 110 previewPage 111 previewPage 112 previewPage 113 previewPage 114 previewPage 115 previewPage 116 previewPage 117 previewPage 118 previewPage 119 previewPage 120 previewPage 121 previewPage 122 previewPage 123 previewPage 124 previewPage 125 previewPage 126 previewPage 127 previewPage 128 previewPage 129 previewPage 130 previewPage 131 previewPage 132 previewPage 133 previewPage 134 previewPage 135 previewPage 136 previewPage 137 previewPage 138 previewPage 139 previewPage 140 previewPage 141 previewPage 142 previewPage 143 previewPage 144 previewPage 145 previewPage 146 previewPage 147 previewPage 148 previewPage 149 previewPage 150 previewPage 151 previewPage 152 previewPage 153 previewPage 154 previewPage 155 previewPage 156 previewPage 157 previewPage 158 previewPage 159 previewPage 160 previewPage 161 previewPage 162 previewPage 163 previewPage 164 previewPage 165 previewPage 166 previewPage 167 previewPage 168 previewPage 169 previewPage 170 previewPage 171 previewPage 172 previewPage 173 previewPage 174 previewPage 175 previewPage 176 previewPage 177 previewPage 178 previewPage 179 previewPage 180 previewPage 181 previewPage 182 previewPage 183 previewPage 184 previewPage 185 previewPage 186 previewPage 187 previewPage 188 previewPage 189 previewPage 190 previewPage 191 previewPage 192 previewPage 193 previewPage 194 previewPage 195 previewPage 196 previewPage 197 previewPage 198 previewPage 199 previewPage 200 previewPage 201 previewPage 202 previewPage 203 previewPage 204 previewPage 205 previewPage 206 previewPage 207 previewPage 208 previewPage 209 previewPage 210 previewPage 211 previewPage 212 previewPage 213 previewPage 214 previewPage 215 previewPage 216 previewPage 217 previewPage 218 previewPage 219 previewPage 220 previewPage 221 previewPage 222 previewPage 223 previewPage 224 previewPage 225 previewPage 226 previewPage 227 previewPage 228 previewPage 229 previewPage 230 previewPage 231 previewPage 232 previewPage 233 previewPage 234 previewPage 235 previewPage 236 previewPage 237 previewPage 238 previewPage 239 previewPage 240 previewPage 241 previewPage 242 previewPage 243 previewPage 244 previewPage 245 previewPage 246 previewPage 247 previewPage 248 previewPage 249 previewPage 250 previewPage 251 previewPage 252 previewPage 253 previewPage 254 previewPage 255 previewPage 256 previewPage 257 previewPage 258 previewPage 259 previewPage 260 previewPage 261 previewPage 262 previewPage 263 previewPage 264 previewPage 265 previewPage 266 previewPage 267 previewPage 268 previewPage 269 previewPage 270 previewPage 271 previewPage 272 previewPage 273 previewPage 274 previewPage 275 previewPage 276 previewPage 277 previewPage 278 previewPage 279 previewPage 280 previewPage 281 previewPage 282 previewPage 283 previewPage 284 previewPage 285 previewPage 286 previewPage 287 previewPage 288 previewPage 289 previewPage 290 previewPage 291 previewPage 292 previewPage 293 previewPage 294 previewPage 295 previewPage 296 previewPage 297 previewPage 298 previewPage 299 previewPage 300 previewPage 301 previewPage 302 previewPage 303 previewPage 304 previewPage 305 previewPage 306 previewPage 307 previewPage 308 previewPage 309 previewPage 310 previewPage 311 previewPage 312 previewPage 313 previewPage 314 previewPage 315 previewPage 316 previewPage 317 previewPage 318 previewPage 319 previewPage 320 previewPage 321 previewPage 322 previewPage 323 previewPage 324 previewPage 325 previewPage 326 previewPage 327 previewPage 328 previewPage 329 previewPage 330 previewPage 331 previewPage 332 previewPage 333 previewPage 334 previewPage 335 previewPage 336 previewPage 337 previewPage 338 previewPage 339 previewPage 340 previewPage 341 previewPage 342 previewPage 343 previewPage 344 previewPage 345 previewPage 346 previewPage 347 previewPage 348 previewPage 349 previewPage 350 previewPage 351 previewPage 352 previewPage 353 previewPage 354 previewPage 355 previewPage 356 previewPage 357 previewPage 358 previewPage 359 previewPage 360 previewPage 361 previewPage 362 previewPage 363 previewPage 364 previewPage 365 previewPage 366 previewPage 367 previewPage 368 previewPage 369 previewPage 370 previewPage 371 previewPage 372 previewPage 373 previewPage 374 previewPage 375 previewPage 376 previewPage 377 previewPage 378 previewPage 379 previewPage 380 previewPage 381 previewPage 382 previewPage 383 previewPage 384 previewPage 385 previewPage 386 previewPage 387 previewPage 388 previewPage 389 previewPage 390 previewPage 391 previewPage 392 previewPage 393 previewPage 394 previewPage 395 previewPage 396 previewPage 397 previewPage 398 previewPage 399 previewPage 400 previewPage 401 previewPage 402 previewPage 403 previewPage 404 previewPage 405 previewPage 406 previewPage 407 previewPage 408 previewPage 409 previewPage 410 previewPage 411 previewPage 412 previewPage 413 previewPage 414 previewPage 415 previewPage 416 previewPage 417 previewPage 418 previewPage 419 previewPage 420 previewPage 421 preview
Contents
  1. SPECIFICATIONS
  2. PERIODIC CHECKS AND
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. VEHICLE IDENTIFICATION
  15. FEATURES
  16. IMPORTANT INFORMATION
  17. LOCK WASHERS/PLATES AND COTTER PINS
  18. CHECKING OF CONNECTIONS
  19. SPECIAL TOOLS
  20. GENERAL SPECIFICATIONS
  21. ENGINE SPECIFICATIONS
  22. CHASSIS SPECIFICATIONS
  23. ELECTRICAL SPECIFICATIONS
  24. TIGHTENING TORQUES
  25. CHASSIS TIGHTENING TORQUES
  26. HOW TO USE THE CONVERSION TABLE
  27. LUBRICATION POINTS AND LUBRICANT TYPES
  28. COOLANT FLOW DIAGRAMS
  29. OIL FLOW DIAGRAMS
  30. CABLE ROUTING
  31. INTRODUCTION
  32. ENGINE
  33. ADJUSTING THE TIMING CHAIN
  34. ADJUSTING THE THROTTLE CABLE
  35. ADJUSTING THE STARTER CABLE
  36. CHECKING THE SPARK PLUG
  37. CHECKING THE IGNITION TIMING
  38. MEASURING THE COMPRESSION PRESSURE
  39. CHECKING THE ENGINE OIL LEVEL
  40. CHANGING THE ENGINE OIL
  41. CLEANING THE AIR FILTER
  42. CHECKING THE COOLANT LEVEL
  43. CHANGING THE COOLANT
  44. CHECKING THE COOLANT TEMPERATURE WARNING LIGHT
  45. CLEANING THE SPARK ARRESTER
  46. CHASSIS
  47. ADJUSTING THE PARKING BRAKE
  48. CHECKING THE BRAKE FLUID LEVEL
  49. CHECKING THE FRONT BRAKE PADS
  50. BLEEDING THE HYDRAULIC BRAKE SYSTEM
  51. ADJUSTING THE SELECT LEVER SHIFT ROD
  52. CHECKING THE FINAL GEAR OIL LEVEL
  53. CHANGING THE FINAL GEAR OIL
  54. CHANGING THE DIFFERENTIAL GEAR OIL
  55. CHECKING THE CONSTANT VELOCITY JOINT DUST BOOTS
  56. CHECKING THE STEERING SYSTEM
  57. ADJUSTING THE FRONT SHOCK ABSORBERS
  58. CHECKING THE TIRES
  59. CHECKING THE WHEELS
  60. LUBRICATING THE PEDAL, ETC
  61. ELECTRICAL
  62. checking and charging the battery
  63. CHECKING THE FUSES
  64. ADJUSTING THE HEADLIGHT BEAM
  65. CHANGING THE TAIL/BRAKE LIGHT BULB
  66. ENGINE REMOVAL
  67. SELECT LEVER UNIT AND COOLANT RESERVOIR
  68. HOSES AND LEADS
  69. ENGINE MOUNTING BOLTS
  70. INSTALLING THE ENGINE
  71. CYLINDER HEAD COVER
  72. REMOVING THE CYLINDER HEAD COVER
  73. INSTALLING THE CYLINDER HEAD COVER
  74. ROCKER ARMS
  75. REMOVING THE ROCKER ARMS
  76. INSTALLING THE ROCKER ARMS
  77. CAMSHAFT AND CYLINDER HEAD
  78. REMOVING THE CAMSHAFT AND CYLINDER HEAD
  79. CHECKING THE CAMSHAFT SPROCKET
  80. CHECKING THE CYLINDER HEAD
  81. INSTALLING THE CAMSHAFT AND CYLINDER HEAD
  82. VALVES AND VALVE SPRINGS
  83. REMOVING THE VALVES AND VALVE SPRINGS
  84. CHECKING THE VALVES AND VALVE SPRINGS
  85. INSTALLING THE VALVES AND VALVE SPRINGS
  86. CYLINDER AND PISTON
  87. REMOVING THE PISTON
  88. CHECKING THE PISTON RINGS
  89. CHECKING THE PISTON PIN
  90. INSTALLING THE CYLINDER
  91. ENGINE COOLING FAN AND A.C. MAGNETO
  92. REMOVING THE A.C. MAGNETO
  93. CHECKING THE STARTER CLUTCH
  94. CHECKING THE ENGINE COOLING FAN
  95. BALANCER GEARS AND OIL PUMP GEARS
  96. REMOVING THE BALANCER DRIVE GEAR AND BALANCER DRIVEN GEAR
  97. INSTALLING THE BALANCER DRIVE GEAR AND BALANCER DRIVEN GEAR
  98. PRIMARY AND SECONDARY SHEAVES
  99. PRIMARY SHEAVE
  100. SECONDARY SHEAVE
  101. REMOVING THE PRIMARY AND SECONDARY SHEAVES
  102. CHECKING THE PRIMARY SHEAVE
  103. ASSEMBLING THE PRIMARY SHEAVE
  104. INSTALLING THE PRIMARY AND SECONDARY SHEAVES
  105. CLUTCH
  106. REMOVING THE CLUTCH
  107. INSTALLING THE CLUTCH
  108. CRANKCASE
  110. CRANKCASE BEARINGS
  111. SEPARATING THE CRANKCASE
  112. CHECKING THE RELIEF VALVE
  113. INSTALLING THE SHIFT LEVERS
  114. CRANKSHAFT AND OIL PUMP
  115. OIL PUMP
  116. REMOVING THE CRANKSHAFT
  118. CHECKING THE CRANKSHAFT
  119. INSTALLING THE CRANKSHAFT AND BALANCER
  120. TRANSMISSION
  121. DRIVE AXLE ASSEMBLY
  122. REMOVING THE TRANSMISSION
  123. CHECKING THE SHIFT DRUM
  124. CHECKING THE SECONDARY SHAFT AND DRIVEN SPROCKET
  125. ASSEMBLING THE SHIFT FORK ASSEMBLY
  126. MIDDLE GEAR
  127. MIDDLE DRIVEN SHAFT
  128. REMOVING THE MIDDLE DRIVE SHAFT
  129. CHECKING THE PINION GEARS
  130. SELECTING THE MIDDLE DRIVE AND DRIVEN GEAR SHIMS
  131. INSTALLING THE MIDDLE DRIVEN SHAFT
  132. INSTALLING THE MIDDLE DRIVE SHAFT
  133. MEASURING THE MIDDLE GEAR BACKLASH
  134. RADIATOR AND COOLANT RESERVOIR
  135. CHECKING THE RADIATOR
  136. INSTALLING THE RADIATOR
  137. WATER PUMP
  138. DISASSEMBLING THE WATER PUMP
  139. ASSEMBLING THE WATER PUMP
  140. OIL COOLER
  141. CHECKING THE OIL COOLER
  142. FUEL PUMP AND FUEL TANK
  143. CHECKING THE FUEL PUMP OPERATION
  144. CARBURETOR
  145. DISASSEMBLING THE CARBURETOR
  146. ASSEMBLING THE CARBURETOR
  147. ADJUSTING THE FUEL LEVEL
  148. TROUBLESHOOTING
  149. FRONT CONSTANT VELOCITY JOINTS, DIFFERENTIAL GEAR AND DRIVE SHAFT
  150. DISASSEMBLING THE UNIVERSAL JOINT
  151. CHECKING THE CONSTANT VELOCITY JOINTS
  152. CHECKING THE GEAR MOTOR
  153. ASSEMBLING THE DIFFERENTIAL GEAR
  154. ASSEMBLING THE UNIVERSAL JOINT
  155. CHECKING THE DIFFERENTIAL GEAR OPERATION
  156. AND DRIVE SHAFT
  157. ASSEMBLING THE REAR CONSTANT VELOCITY JOINTS
  158. REMOVING THE FINAL DRIVE ROLLER BEARINGS
  159. INSTALLING THE FINAL DRIVE ROLLER BEARINGS
  160. CHECKING THE DRIVE SHAFT
  161. MEASURING AND ADJUSTING THE FINAL GEAR LASH
  162. ASSEMBLING THE FINAL GEAR CASE
  163. SEATS, ENCLOSURE, HOOD AND CARGO BED
  164. SEATS, CONSOLE AND INSTRUMENT PANELS
  165. PANELS AND FOOTREST COVER
  166. CARGO BED
  167. SKID PLATES
  168. ENCLOSURE AND SEAT BELTS
  169. FRONT WHEELS AND BRAKE DISCS
  170. CHECKING THE FRONT WHEEL
  171. CHECKING THE FRONT BRAKE DISC
  172. REAR WHEELS AND BRAKE DISC
  173. REAR BRAKE DISC
  174. CHECKING THE REAR WHEEL
  175. INSTALLING THE REAR WHEEL HUB
  176. FRONT AND REAR BRAKES
  177. REAR BRAKE PADS
  178. REPLACING THE FRONT BRAKE PADS
  179. REPLACING THE REAR BRAKE PADS
  180. BRAKE MASTER CYLINDER
  181. CHECKING THE MASTER CYLINDER
  182. INSTALLING THE BRAKE MASTER CYLINDER
  183. FRONT BRAKE CALIPER
  184. REAR BRAKE CALIPER
  185. DISASSEMBLING THE FRONT BRAKE CALIPERS
  186. CHECKING THE FRONT AND REAR BRAKE CALIPERS
  187. ASSEMBLING THE FRONT BRAKE CALIPERS
  188. ASSEMBLING THE REAR BRAKE CALIPER
  189. INSTALLING THE FRONT BRAKE CALIPERS
  190. INSTALLING THE REAR BRAKE CALIPER
  191. PEDAL ASSEMBLY
  192. STEERING SYSTEM
  193. DISASSEMBLING THE STEERING ASSEMBLY
  194. ASSEMBLING THE STEERING ASSEMBLY
  195. INSTALLING THE STEERING SYSTEM
  196. TIE-ROD AND STEERING KNUCKLE
  197. REMOVING THE STEERING KNUCKLES
  198. FRONT ARMS AND FRONT SHOCK ABSORBER
  199. REMOVING THE FRONT ARMS
  200. CHECKING THE FRONT SHOCK ABSORBER
  201. INSTALLING THE FRONT ARMS AND FRONT SHOCK ABSORBER
  202. REAR KNUCKLE AND STABILIZER
  203. CHECKING THE REAR KNUCKLE
  204. REAR ARMS AND REAR SHOCK ABSORBER
  205. CHECKING THE REAR ARMS
  206. INSTALLING THE REAR ARMS AND REAR SHOCK ABSORBER
  207. ELECTRICAL COMPONENTS
  208. CHECKING THE SWITCH
  209. CHECKING THE SWITCH CONTINUITY
  210. CHECKING THE BULBS AND BULB SOCKETS
  211. CHECKING THE CONDITION OF THE BULB SOCKETS
  212. IGNITION SYSTEM
  214. ELECTRIC STARTING SYSTEM
  215. STARTING CIRCUIT OPERATION
  217. STARTER MOTOR
  218. CHECKING THE STARTER MOTOR
  219. ASSEMBLING THE STARTER MOTOR
  220. CHARGING SYSTEM
  222. LIGHTING SYSTEM
  224. CHECKING THE LIGHTING SYSTEM
  225. SIGNALING SYSTEM
  227. CHECKING THE SIGNAL SYSTEM
  228. COOLING SYSTEM
  230. WD/4WD SELECTING SYSTEM
  232. CARBURETOR HEATING SYSTEM
  234. STARTING FAILURE/HARD STARTING
  235. COMPRESSION SYSTEM
  236. FAULTY DRIVE TRAIN
  237. FAULTY GEAR SHIFTING
  238. POOR SPEED PERFORMANCE
  239. UNSTABLE HANDLING
Yamaha 2004 Rhino 660 YXR660FAS Service Manual Manual pdf 333 page image
8 - 47CHAS2 43 189AB7 6 5C2413NewNewNewT R..40 Nm (4.0 m • kg, 29 ft • Ib)0Order Job/Part Q’ty RemarksC Steering assembly 1 Refer to “ASSEMBLING THE STEERINGASSEMBLY”.For assembly, reverse the disassemblyprocedure.STEERING SYSTEM
/ 421
Related manuals for Yamaha 2004 Rhino 660 YXR660FAS
Yamaha 2004 YXR660 Service Manual first page preview
Yamaha 2004 YXR660 Service Manual
Yamaha Rhino 450 YXR45FAV Service Manual first page preview
Yamaha Rhino 450 YXR45FAV Service Manual
Yamaha 2008 Rhino YXR45FX Supplementary Service Manual first page preview
Yamaha 2008 Rhino YXR45FX Supplementary Service Manual
Yamaha RHINO YXR660FW Owner's Manual first page preview
Yamaha RHINO YXR660FW Owner's Manual
Yamaha YXR70FX Service Manual first page preview
Yamaha YXR70FX Service Manual
Yamaha YFM660FP Service Manual first page preview
Yamaha YFM660FP Service Manual
Yamaha 2006 RX10GTAXW Service Manual first page preview
Yamaha 2006 RX10GTAXW Service Manual
Yamaha 2009 YFM25RY Service Manual first page preview
Yamaha 2009 YFM25RY Service Manual
Yamaha YFZ450S 2003 Service Manual first page preview
Yamaha YFZ450S 2003 Service Manual
Yamaha YT 60L Service Manual first page preview
Yamaha YT 60L Service Manual
This manual is suitable for:
2004 Rhino 660 YXR660FAS
Manuals database logo
manualsdatabase
Your AI-powered manual search engine