Yamaha MX775 Service Manual Manual pdf 150 page image
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Yamaha MX775 Service Manual

Also see for MX-800: Owner's manualOwner's manual

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Contents
  1. how to use this manual
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. MACHINE IDENTIFICATION
  8. DIMENSIONS
  9. REAR
  10. RIGHT SIDE
  11. IMPORTANT INFORMATION
  12. ALL REPLACEMENT PARTS
  13. BEARINGS AND OIL SEALS
  14. SPECIAL TOOLS AND TESTERS
  15. INTRODUCTION
  16. PERIODIC MAINTENANCE
  17. ENGINE OIL LEAKAGE
  18. ENGINE OIL LEVEL
  19. REPLACING THE ENGINE OIL
  20. FUEL LEAKAGE
  21. OIL COOLER
  22. CYLINDER HEADS DECARBONIZATION
  23. ENGINE SPEED
  24. ADJUSTING THE ENGINE SPEED
  25. LOW ENGINE SPEED (Replace the throttle body)
  26. FUEL
  27. engine inspection
  28. AIR FILTER
  29. MUFFLER (For models equipped with a muffler)
  30. REMOVING THE OIL COOLER
  31. ECU, RECTIFIER/REGULATOR, AND FUSES
  32. INSTALLING THE FUSES
  33. IGNITION COILS
  34. CASE AND FAN
  35. REMOVING THE CASE AND FAN
  36. CHECKING THE CASE AND FAN
  37. FLYWHEEL AND STATOR COIL ASSEMBLY
  38. REMOVING THE FLYWHEEL AND STATOR COIL ASSEMBLY
  39. CHECKING THE FLYWHEEL AND STATOR COIL ASSEMBLY
  40. INSTALLING THE CRANKSHAFT POSITION SENSOR
  41. HEADS
  42. CYLINDER HEAD #2
  43. CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS
  44. INSTALLING THE CYLINDER HEAD ASSEMBLY
  45. VALVES
  46. REMOVING THE VALVES AND VALVE SPRINGS
  47. CHECKING THE VALVE SEATS
  48. VALVE LAPPING
  49. INSTALLING THE VALVES AND VALVE SPRINGS
  50. OIL PUMP
  51. DISASSEMBLING THE OIL PUMP
  52. CHECKING THE RELIEF VALVE
  53. ASSEMBLING THE OIL PUMP
  54. INSTALLING THE CRANKCASE COVER 2
  55. PISTONS, CAMSHAFT, CRANKCASE AND CRANKSHAFT
  56. PISTONS, CAMSHAFT, AND CRANKSHAFT
  57. SHAFT ASSEMBLY AND GOVERNOR FORK
  58. ASSEMBLING THE FLYWEIGHT SHAFT ASSEMBLY
  59. REMOVING THE CAMSHAFT AND VALVE LIFTERS
  60. CHECKING THE VALVE LIFTERS
  61. CHECKING THE REED VALVE
  62. INSTALLING THE COVER 2
  63. INSTALLING THE CRANKCASE COVER 1
  64. CHECKING THE CRANKCASE
  65. CHECKING THE CRANKSHAFT
  66. CHECKING THE CONNECTING RODS OIL CLEARANCE
  67. INSTALLING THE CRANKSHAFT
  68. FUEL PUMPS
  69. REMOVING THE HIGH-PRESSURE FUEL PUMP
  70. CHECKING THE LOW-PRESSURE FUEL PUMP
  71. INSTALLING THE HIGH-PRESSURE FUEL PUMP
  72. THROTTLE BODY ASSEMBLY
  73. REMOVING THE THROTTLE BODY ASSEMBLY
  74. MANIFOLD
  75. REMOVING THE FUEL INJECTORS
  76. INSTALLING THE FUEL INJECTORS
  77. REMOVING THE MANIFOLD ABSOLUTE PRESSURE SENSOR
  78. CHECKING THE INTAKE MANIFOLD
  79. ELECTRICAL
  80. FUEL INJECTION SYSTEM
  81. FUEL INJECTION DIAGRAM
  82. ERROR CODE LIST
  83. DIAG CODE LIST
  84. FUEL INJECTION SYSTEM TROUBLESHOOTING
  85. ELECTRICAL COMPONENTS
  86. CHECKING THE SWITCH CONTINUITY
  87. CHECKING THE OIL PRESSURE SWITCH
  88. CHECKING MANIFOLD ABSOLUTE PRESSURE SENSOR
  89. CHECKING THE CRANKSHAFT POSITION SENSOR
  90. CHECKING THE ENGINE TEMPERATURE SENSOR
  91. CHECKING THE IGNITION COILS
  92. CHECKING THE IGNITION SPARK GAP
  93. CHECKING THE STATOR COIL ASSEMBLY
  94. CHECKING THE RECTIFIER REGULATOR
  95. CHECKING THE STARTER MOTOR OPERATION
  96. ELECTRIC STARTING SYSTEM
  97. DISASSEMBLING THE STARTER MOTOR
  98. CHECKING THE ARMATURE COIL
  99. CHECKING THE BRUSH
  100. ENGINE DOES NOT START
  101. OTHER TROUBLES
  102. ENGINE SPEED DOES NOT INCREASE
  103. ENGINE SPEED IS UNEVEN
  104. GOVERNOR OPERATION
  105. GENERAL SPECIFICATIONS
  106. MAINTENANCE SPECIFICATIONS
  107. TIGHTENING TORQUES
  108. SPECIFICATIONS
  109. LUBRICANTS
  110. WIRE ROUTING DIAGRAM
  111. LEFT SIDE VIEW
  112. RIGHT SIDE VIEW
  113. REAR SIDE VIEW
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This manual is suitable for:
MX-800MX775MX825
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