Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefullythe validity of this document with respect to his product. Manual-no.: 999122 / 02/09/2009page 13 of 21Tools required (metric):- Phillips screw driver size 2- Open-end wrench w/f 14/17/20- Hex key size 5- Face wrench with torque indicatorSet of seals (diaphragms and valves) ........................................................................................... 696811Replacing diaphragms and valvesAll bearings are encapsulated and are filled with long-life lubricant. Under normal op-erating conditions, the pump is maintenance free. The valves and the diaphragms aswell as the motor capacitors are wear parts. If the rated ultimate vacuum is no longerachieved, the pump interior, the diaphragms and the valves must be cleaned and thediaphragms and valves must be checked for cracks or other damage.Depending on individual cases it may be efficient to check and clean the pump headson a regular basis. In case of normal wear the lifetime of the diaphragms and valves is> 10000 operating hours.☞ Prevent internal condensation, transfer of liquids or dust. The diaphragm and valveswill be damaged, if liquids are pumped in significant amount.If the pump is exposed to corrosive gases or vapour or in case of deposits, mainte-nance should be carried out frequently.☞ Regular maintenance will improve the lifetime of the pump and also protect bothman and environment.Before starting maintenance vent the system, isolate the pump and other compo-nents from the vacuum system and the electrical supply. Avoid the release of pollut-ants. Allow sufficient cooling of the pump. Ensure that the pump cannot be oper-ated accidentally. Never operate the pump if covers or other parts of the pumpare disassembled. Never operate a defective or damaged pump.Ensure that maintenance is done only by suitably trained and supervised techni-cians and that the maintenance technician is familiar with the safety procedures whichrelate to the products processed by the pumping system.The pump might be contaminated with the process chemicals that have been pumpedduring operation. Ensure that the pump is decontaminated before maintenance andtake adequate precautions to protect people from the effects of dangerous substancesif contamination has occurred.☞ Wear appropriate safety-clothing when you come in contact with contaminatedcomponents.☞☞☞☞☞ Please read section ”Replacing diaphragms and valves” completely before start-ing maintenance.Partially the pictures show pumps in other versions. This doesn´t influence replacing diaphragms andvalves of the pump.Face wrench with torque indicator ................................................................................................ 637580