—ABB DRIVES FOR WATERACQ80-04 drivesHardware manual

ABB ACQ80-04 Series Hardware Manual

ACQ80-04 Series

Introduction to the manual

Start-up, control with I/O and

Contents of this chapter

How to start up the drive

Identification (ID) run

ID run procedure

What this chapter contains

Local control

Parameterization with drive composer

Control interfaces

Fieldbus control

MPPT functionality

Flow calculation

Pump cleaning

Dry run protection

Process PID control

Motor control

Vector control

Speed control performance

Safety and protections

Programmable protection functions

Automatic fault resets

Diagnostics

Miscellaneous

User parameter sets

Sine filter support

ABB standard macro

PID macro

Terms and abbreviations

Summary of parameter groups

Parameter listing

Input references

Warnings and faults

Control and status words

System info

Standard DI, RO

Standard DIO, FI, FO

Standard AI

Standard AO

Start/stop mode

Speed reference ramp

Speed reference conditioning

Frequency reference chain

Limits

Fault functions

Supervision

Motor thermal protection

Load analyzer

Process PID set 1

Monitoring/scaling settings

Panel port communication

Fieldbus adapter (FBA)

FBA A settings

Embedded fieldbus

Start stop control

Pump protections

HW configuration

System

User motor parameters

Motor data

Differences in the default values between 50 Hz and 60 Hz supply frequency settings

Fieldbus addresses

Parameter groups 1...9

Parameter groups 10...99

Pure events

Warning messages

Fault messages

Connecting the fieldbus to the drive

Setting up the embedded fieldbus interface

Setting the drive control parameters

Basics of the embedded fieldbus interface

References

About the control profiles

Control Word

Control Word for the DCU Profile

Status Word

Status Word for the DCU Profile

State transition diagrams

Modbus holding register addresses

Modbus function codes

Exception codes

Coils (0xxxx reference set)

Discrete inputs (1xxxx reference set)

General safety in installation, start-up and maintenance

Electrical safety in installation, start-up and maintenance

Optical components

Additional instructions for permanent magnet motor drives

Quick installation and commissioning flowchart

Layout

Frame size R3

Frame R4...R8

External control connecting terminal, Frame size R0...R2

External control connecting terminal, Frame size R3...R5

External control connection terminals, frames R6...R8

Control panel

Type designation label

Locations of the labels on the drive

Type designation key

Checking the installation site

Required tools

Unpacking and examining delivery, frames R0...R2

Unpacking and examining delivery, frames R5

Unpacking and examining delivery, frames R6...R8

Installing the drive

Installing the drive vertically, frame size R3...R4

Installing the drive vertically, frames size R5...R8

Installing the drive vertically side by side

Other regions

Alternative power cable types

Recommended power cable types

Conduit

Signals in separate cables

Routing the cables

General guidelines, North America

Continuous motor cable shield or enclosure for equipment on the motor cable

Protecting the motor against thermal overload

Using a contactor between the drive and the motor

Switching the motor power supply from drive to direct-on-line

Switching the motor power supply from direct-on-line to drive

Input power cable

Ground-to-phase varistor

Frames R4...R8

Connecting the power cables

Connection procedure: frames R0...R2

Finalization

Connection procedure, frames R3...R4

Note

Connection procedure, frames R5...R8

DC connection

Default control connections of ABB standard macro

Notes

NPN configuration for digital inputs

Connection examples of two-wire and three-wire sensors

DI5 as frequency input

Control cable connection procedure R0...R8

R0...R2

R3...R5

R6...R8

Front option slot 1

To remove a front option

Reinstalling side plates and covers, frames size R5...R8

Recommended annual maintenance actions by the user

Heatsink

Replacing the cooling fan, frames size R0...R4

Replacing the main cooling fan, frames size R6...R8

Replacing the auxiliary cooling fan, frames R6...R8

Capacitors

LEDs

Definitions

Derating

Switching frequency derating

Altitude derating

gG fuses

gR fuses

DC fuses

Circuit breakers

Dimensions, weights and free space requirements

Thermal losses, cooling data and noise

Terminal and lead-through data for the power cables

Terminal and lead-through data for the control cables

Electrical power network specification

EMC compatibility and motor cable length

Control connection data

ACQ80-04-011kW-4

ACQ80-04-015kW-4

ACQ80-04-01kW1-4

ACQ80-04-01kW5-4

ACQ80-04-022kW-4

ACQ80-04-02kW2-4

ACQ80-04-03kW0-4

ACQ80-04-04kW0-4

ACQ80-04-05kW5-4

ACQ80-04-07kW5-4

ACQ80-04-0kW75-4

ACQ80-04-18kW5-4