—ABB INDUSTRIAL DRIVESACS880-04F drive modulesQuick installation and start-up guide

ABB ACS880-04F Quick Installation And Start-up Manual

ACS880-04F

List of related manuals

1. Safety instructions

Contents of this chapter

General safety in installation, start-up and maintenance

Electrical safety in installation, start-up and maintenance

Additional instructions and notes

Grounding

Additional instructions for permanent magnet motor drives

Contents of the manual

Quick installation, commissioning and operating flowchart

Terms and abbreviations

Product overview

Layout

Drive module without full-size output cable connection terminals (option +0H371 and IP20 shrouds (option +0B051), with common mode filter (+E208)

Control unit

Overview of power and control connections

External control connection terminals

External control unit connection cables

Type designation label

Type designation key

Channel installation

Planning the layout of the cabinet

Layout example, door open

Selecting the busbar material and preparation of the joints

Planning the electromagnetic compatibility (EMC) of the cabinet

Planning the cooling

Preventing the recirculation of hot air

Required free space

Moving and unpacking the unit

Package drawings

Checking the delivery

Attaching the drive module by the flange

Attaching the drive module by the heatsink

Attaching the metallic shroud (standard and with ground bar [option +H370])

Attaching the external control unit to a mounting plate or wall

Attaching the external control unit vertically on a DIN rail

Selecting the supply disconnecting device

Protecting the motor insulation and bearings

Additional requirements for explosion-safe (EX) motors

Additional data for calculating the rise time and the peak line-to-line voltage

Selecting the power cables

Typical power cable sizes

Power cable types for restricted use

Armored cable / shielded power cable

Control panel cable length and type

Separate control cable ducts

Circuit breakers

overload

Implementing the Emergency stop function

Implementing the Power loss ride-through function

Using a contactor between the drive and the motor

Example bypass connection

Switching the motor power supply from direct-on-line to drive

Implementing a motor temperature sensor connection

Example circuit diagram

Checking the insulation of the assembly

Checking the compatibility with IT (ungrounded) systems

Grounding the drive module

Power cable connection diagram

Power cable connection procedure

DC connection

Removing the control panel holder from the external control unit

Attaching the control cable clamp plate

Connecting the external control unit to the drive module

Connections to the control unit

Connecting the control cables to the terminals of the control unit

Default I/O connection diagram

Notes

AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 sensor inputs (XAI, XAO)

DI6 (XDI:6) as PTC sensor input

Safe torque off (XSTO)

Connecting a control panel

Connecting a PC

Installing I/O extension, fieldbus adapter and pulse encoder interface modules

Connecting the memory unit

Descriptions of symbols

Heatsink

Fans

Replacing the circuit board compartment cooling fans

Replacing the main cooling fans

Replacing the standard drive module

Replacing the control panel battery

Memory unit

ACS880-04F-329A-7

ACS880-04F-369A-7

ACS880-04F-429A-7

ACS880-04F-459A-5

ACS880-04F-470A-7

ACS880-04F-502A-5

ACS880-04F-522A-7

ACS880-04F-582A-5

ACS880-04F-590A-7

ACS880-04F-634A-5

ACS880-04F-650A-7

ACS880-04F-715A-5

ACS880-04F-721A-7

ACS880-04F-820A-5

ACS880-04F-880A-5