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ABB ACS880-104 Hardware Manual

Also see for ACS880-104: ManualElectrical planning instructionsApplication guideElectrical Planning GuideFirmware manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. safety instructions
  13. terms and abbreviations
  14. related documents
  15. Overview diagram of the drive system
  16. Frames R1i to R4i
  17. Frame R4i layout
  18. Overview circuit diagram of an inverter cubicle (frames R1i...R4i)
  19. Frame R5i
  20. Overview circuit diagram of an inverter cubicle (frame R5i)
  21. Frames R6i and R7i
  22. Frame R6i and R7i layout
  23. Overview circuit diagram of an inverter cubicle (frame R6i)
  24. Overview circuit diagram of an inverter cubicle (frame R7i)
  25. Frame R8i and multiples
  26. Frame R8i layout
  27. Connectors X50...X53
  28. Fiber optic connectors
  29. Overview circuit diagram of a frame R8i inverter unit
  30. Overview circuit diagram of a frame 2×R8i inverter unit
  31. Inverter unit control interfaces
  32. Overview of the control connections of the BCU control unit
  33. The ACx-AP-x control panel
  34. type designation label
  35. Frames R6i...R8i
  36. R1i...R4i modules in a 400 mm wide Rittal VX25 enclosure
  37. Installation stages
  38. Overview of kits
  39. Stage 1: Installation of common parts
  40. Stage 2: Installation of bottom plate
  41. Stage 3: Installation of mounting plate
  42. Stage 4: Installation of DC busbars
  43. Stage 5: Installation of mounting plate shrouds
  44. Stage 6: Installation of inverter modules and air guides
  45. Stage 7: Installation of du/dt filters
  46. R1i...R4i modules in a 600 mm wide Rittal VX25 enclosure
  47. Stage 1: Instalation of common parts
  48. Stage 7: Installation of du/dt filter
  49. R1i...R4i modules in a 800 mm wide Rittal VX25 enclosure
  50. R5i modules in a 400 mm wide Rittal VX25 enclosure
  51. Stage 3: Installation of inverter module mounting plate
  52. Stage 5: Installation of front mounting plate
  53. Stage 6: Installation of inverter modules
  54. R5i modules in a 600 mm wide Rittal VX25 enclosure
  55. One R6i/R7i module in a 400 mm wide Rittal VX25 enclosure
  56. Stage 3: Installation of support beams
  57. Stage 4 (R6i): Installation of DC busbars and charging components
  58. Stage 4 (R7i): Installation of DC busbars and charging components
  59. Stage 5: Installation of common mode filters
  60. Stage 6 A: Installation of AC busbars (without du/dt filters)
  61. Stage 6 B: Installation of AC busbars (with du/dt filters)
  62. Stage 7: Installation of inverter module
  63. Stage 8: Installation of shrouding brackets
  64. One R8i module in a 400 mm wide Rittal VX25 enclosure
  65. Stage 2 A: Installation of DC busbars (1) (without DC switch/charging)
  66. Stage 2 B: Installation of DC busbars (1) (with DC switch/charging)
  67. Stage 3: Installation of module installation parts and lead-throughs
  68. Stage 4 A: Installation of quick connector and output (AC) busbars (cable connection)
  69. Stage 4 B: Installation of quick connector and output (AC) busbars (common AC output busbar connection)
  70. Stage 5 A: Installation of DC busbars (2) (without DC switch/charging)
  71. Stage 5 B: Installation of DC busbars (2) (with DC switch/charging)
  72. Stage 6: Installation of shrouding
  73. Two R8i modules in a 600 mm wide Rittal VX25 enclosure
  74. Stage 4 B: Installation of quick connector and output (AC) busbars (cable connection with bridging)
  75. Stage 7: Installation of inverter modules
  76. One R8i module in a 400 mm wide generic enclosure
  77. Two R8i modules in a 600 mm wide generic enclosure
  78. Three R8i modules in a 800 mm wide generic enclosure
  79. Electrical safety precautions
  80. general notes
  81. Brake resistor assembly
  82. Power connections – Frames R1i...R5i
  83. Frames R3i...R5i
  84. Power connections – Frames R6i...R8i
  85. Power connections - Frame R8i
  86. R8i inverter unit
  87. Connection procedure
  88. Replacing ACS800 R8i modules with ACS880 R8i modules
  89. Connecting the control cables - All frame sizes
  90. Installing optional modules
  91. Installation of an FSO-xx safety functions module
  92. Installation of an FSO-xx safety functions module onto BCU
  93. Installation of FSO-xx beside the control unit
  94. Connecting a PC
  95. Maintenance timers and counters
  96. cleaning the heatsink
  97. Cleaning the door air inlets
  98. Replacing the inlet door filters (IP54)
  99. cooling fans
  100. Replacing the R3i and R4i module cooling fan
  101. Replacing the R5i module main cooling fan
  102. Replacing the R6i and R7i module cooling fan
  103. Replacing R8i module cooling fan (speed-controlled version)
  104. Replacing R8i module cooling fan (direct-on-line version)
  105. Replacing the circuit board compartment fan
  106. Replacing the cabinet cooling fans
  107. Replacing R6i/R7i module
  108. Replacing R8i module
  109. Capacitors
  110. Replacing the BCU control unit battery
  111. Control panel
  112. LEDs and other status indicators
  113. Starting reduced run operation
  114. Kit code key
  115. Frames R1i...R4i
  116. DC-side components
  117. DC bus installation parts (for Rittal VX25 enclosures)
  118. Module-specific DC fuse bases (IEC, UL)
  119. Busbars between main DC switch/disconnector and fuses
  120. AC-side components
  121. Mechanical installation accessories
  122. Air guide kits
  123. DC busbars (IEC, UL)
  124. Fuse base shroud kit
  125. DC fuses (IEC, UL)
  126. Charging kit (R7i only)
  127. DC connection kit (for Rittal VX25 enclosures)
  128. DC busbars with common mode filter holder (for Rittal VX25 enclosures)
  129. DC busbars with fuse and common mode filter holders (for generic enclosures)
  130. Mechanical installation accessories and tools
  131. Control electronics
  132. Wire sets for use with the reduced run function
  133. DC connection parts 1 of 2 (for generic enclosures)
  134. DC connection parts 2 of 2 (for Rittal VX25 or generic enclosures)
  135. Common mode filters
  136. DC switch/disconnector kits
  137. Charging kits
  138. Charging resistors
  139. Cable entry kit
  140. Ramp
  141. Cabinet ventilation
  142. Air inlet kits 600 mm cabinet
  143. Air inlet kits 800 mm cabinet
  144. Air outlet kits 600 mm cabinet
  145. Air outlet kits 800 mm cabinet
  146. Cooling fans (frames R1i...R4i)
  147. Cooling fans (frames R5i)
  148. Cooling fans (frames R6i...R7i)
  149. Cooling fans (frames R8i)
  150. Definitions
  151. Derating
  152. Switching frequency derating
  153. Allowable mounting orientations
  154. Dimensions and weights
  155. Free space requirements
  156. Typical power cable sizes
  157. Input power (DC) connection
  158. control connections
  159. ambient conditions
  160. Materials
  161. Standards
  162. Flush-end fuse blocks used with 400 V and 500 V units
  163. electrical connections
  164. Disclaimers
  165. ZCU-12 layout and connections
  166. ZCU-14 layout and connections
  167. Default I/O diagram of the inverter control unit (ZCU-14)
  168. BCU-x2 control unit layout and connections
  169. Default I/O diagram of the inverter control unit (A41)
  170. External power supply for the control unit (XPOW)
  171. AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 sensor input
  172. Safe torque off (XSTO, XSTO OUT)
  173. FSO-xx safety functions module connection (X12)
  174. Connector data
  175. BCU-x2 ground isolation diagram
  176. ZCU-1x ground isolation diagram
  177. Compliance with the European Machinery Directive
  178. Wiring
  179. Dual-channel connection with internal power supply
  180. Single-channel connection of activation switch
  181. Multiple drives
  182. External power supply
  183. Operation principle
  184. Start-up including acceptance test
  185. Maintenance
  186. Fault tracing
  187. Safety data
  188. Abbreviations
  189. Restrictions
  190. Selecting and routing the brake resistor cables
  191. mechanical installation
  192. connection procedure
  193. Start-up
  194. Technical data
  195. Resistor dimensions
  196. Resistor connectors on inverter modules
  197. Frame R1i
  198. Frame R2i
  199. Frame R3i
  200. Frame R4i
  201. Frame R6i
  202. Frame R7i
  203. Frame R8i
  204. Frame R8i with option +P942
  205. BCU control unit
  206. DPMP-01 door mounting kit
  207. DC fuses and fuse bases
  208. Mersen US271MI (R227600C) fuse disconnector (for 27 × 60 mm fuses)
  209. DC fuse blocks for frames R5i...R8i (Bussmann)
  210. Switchgear and charging components
  211. OS160GD04F
  212. OS200DZ22F
  213. OT_ switch/disconnectors
  214. OT200U11
  215. OT400E11
  216. OT400E22
  217. OT400U11
  218. OT400U22
  219. OT600U11, OT630E11
  220. OT1200U__, OT1600E
  221. OT2500E22
  222. OHB_ switch handles
  223. OHB274J12
  224. AF190-30-00-13 contactor
  225. Charging controller
  226. CAV 120 C resistor
  227. Miscellaneous components
  228. Output (du/dt) filters for frames R1i...R5i
  229. Insertion/extraction ramp for frame R8i modules
  230. Frames R1i...R4i – Sheet 001 (Main circuit, control unit)
  231. Frames R1i...R4i – Sheet 020 (Auxiliary voltage distribution)
  232. Frames R1i...R4i – Sheet 026 (Cabinet cooling fan control)
  233. Frame R5i – Sheet 001 (Main circuit, control unit)
  234. Frame R5i – Sheet 020 (Auxiliary voltage distribution)
  235. Frame R5i – Sheet 026 (Cabinet cooling fan control)
  236. Frame R6i – Sheet 001 (Main circuit, control unit)
  237. Frame R6i – Sheet 020 (Auxiliary voltage distribution)
  238. Frame R7i – Sheet 001 (Main circuit, control unit)
  239. Frame R7i – Sheet 020 (Auxiliary voltage distribution)
  240. Frame R8i (with DC switch/disconnector) – Sheet 001 (DC circuit)
  241. Frame R8i (with DC switch/disconnector) – Sheet 005 (Inverter module)
  242. Frame R8i (with DC switch/disconnector) – Sheet 020 (Auxiliary voltage distribution)
  243. Frame R8i (with DC switch/disconnector) – Sheet 040 (Control unit)
  244. Frame R8i (with DC switch/disconnector) – Sheet 061 (STO)
  245. Frame 2×R8i – Sheet 001 (DC circuit)
  246. Frame 2×R8i – Sheet 005 (Inverter modules)
  247. Frame 2×R8i – Sheet 020 (Auxiliary voltage distribution)
  248. Frame 2×R8i – Sheet 040 (Control unit)
  249. Frame 2×R8i – Sheet 061 (STO)
  250. further information
/ 406
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ACS880-104
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