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ABB ACS880-37 Hardware Manual

Also see for ACS880-17: Firmware manualElectrical planning instructionsUser manualUser manualManual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Contents of this chapter
  11. General safety in installation, start-up and maintenance
  12. Electrical safety in installation, start-up and maintenance
  13. Additional instructions and notes
  14. Grounding
  15. Additional instructions for permanent magnet motor drives
  16. Related documents
  17. Quick installation, commissioning and operation flowchart
  18. Terms and abbreviations
  19. Safety data (SIL, PL)
  20. AC voltage and current waveforms
  21. Overview circuit diagram of the drive
  22. Cabinet line-up and layout examples
  23. Frame 2×R8i + 2×R8i
  24. Frame 3×R8i + 3×R8i (with main breaker)
  25. Auxiliary control cubicle (ACU) layout
  26. Overview of power and control connections
  27. Door switches and lights
  28. Main disconnecting device [Q1.1]
  29. Control panel
  30. Descriptions of cabinet options
  31. Marine construction (option +C121)
  32. Cabinet heater with external supply (option +G300)
  33. Additional wire markings (options +G340 and +G342)
  34. Additional terminal block X504 (option +L504)
  35. Pt100 relays (options +2L506, +3L506, +5L506, +8L506)
  36. Type designation label
  37. Necessary tools
  38. Moving and unpacking the drive
  39. Lifting the crate with a crane
  40. Moving the crate with a forklift
  41. Removing the transport package
  42. Moving the cabinet on rollers
  43. Final placement of the cabinet
  44. Fastening the cabinet to the floor and wall or roof (non-marine units)
  45. Fastening methods
  46. Fastening the cabinet to the floor and roof/wall (marine units)
  47. Miscellaneous
  48. Calculating the required static pressure difference
  49. Examining the compatibility of the motor and drive
  50. Requirements table
  51. Additional requirements for explosion-safe (EX) motors
  52. Additional requirements for braking applications
  53. Additional data for calculating the rise time and the peak line-to-line voltage
  54. Typical cable sizes
  55. Output (motor) cable sizes
  56. Alternative power cable types
  57. Additional US requirements
  58. Signals in separate cables
  59. Separate control cable ducts
  60. Implementing thermal overload and short-circuit protection
  61. Residual current device compatibility
  62. Declaration of Conformity
  63. Using power factor compensation capacitors with the drive
  64. Connecting a motor temperature sensor to the drive I/O
  65. Motor and motor cable
  66. T21 and T101 tap settings (400...500 V units)
  67. T111 tap settings
  68. Connecting the control cables
  69. Routing the control cables inside the cabinet
  70. Connecting an auxiliary voltage supply (UPS, option +G307)
  71. Wiring the thermistor relay(s) (options +L505 and +2L505)
  72. Wiring the Pt100 relays (options +2L506, +3L506, +5L506 and +8L506)
  73. Powering the heating and lighting equipment (options +G300, +G301 and +G313
  74. Wiring ground fault monitoring for IT ungrounded systems (option +Q954)
  75. Connecting the motor cables (units without common motor terminal cubicle)
  76. Connection diagram (with option +H366)
  77. Procedure
  78. Removing the inverter module
  79. Connecting the motor cables
  80. Re-inserting the fan carriage of an inverter module
  81. Connecting the motor cables (units with common motor terminal cubicle)
  82. Connecting an external brake resistor assembly
  83. Connecting the input power cables
  84. Connecting a PC
  85. Panel bus (Control of several units from one control panel)
  86. Installing option modules
  87. Mechanical installation of an FSO-xx safety functions module
  88. Wiring of option modules
  89. What this chapter contains
  90. Control unit layout and connections
  91. Default I/O diagram of the inverter control unit [A41]
  92. External power supply for the control unit (XPOW)
  93. AI1 or AI2 as a Pt100 or KTY84 sensor input
  94. Safe torque off
  95. Control unit connector data
  96. Checks/Settings with no voltage connected
  97. Setting up the supply unit parameters
  98. Cabinet
  99. Cleaning the door air inlets (IP54)
  100. Heatsink
  101. Power connections and quick connectors
  102. Fans
  103. Replacing the fan(s) in the incoming cubicle
  104. Replacing a roof fan (IP54)
  105. Replacing a supply or inverter module cooling fan (speed-controlled version)
  106. Replacing the circuit board compartment fan (frame R8i)
  107. Replacing the fan of the LCL filter (BLCL-1x-x)
  108. Replacing the fan of the LCL filter (BLCL-2x-x)
  109. Supply and inverter modules
  110. LCL filter
  111. Capacitors
  112. Fuses
  113. Memory unit
  114. Definitions
  115. Derating
  116. Frame sizes and power module types
  117. DC fuses
  118. Fuses on CVAR varistor board
  119. Cooling data, noise
  120. Sine output filter data
  121. Electrical power network specification
  122. Control unit connection data
  123. Materials
  124. Applicable standards
  125. CE marking
  126. Compliance with EN 61800-3:2004
  127. Category C4
  128. CSA marking
  129. Insulation supports
  130. Cabinet line-up dimensions
  131. ACS880-37-1110A-3, -1010A-5, -1110A-5, -0660A-7, -0770A-7, -0950A-7, -1130A
  132. R8i + 3×R8i
  133. R8i + 4×R8i
  134. Dimension drawing examples
  135. Frame 1×R8i + 1×R8i, top cable entry/exit (+H351+H353)
  136. Frame 1×R8i + 1×R8i with brake choppers and resistors (+D150+D151)
  137. Frame 1×R8i + 1×R8i with sine output filter (+E206)
  138. Frame 2×R8i + 2×R8i (eg. ACS880-37-1110A-3), IP22
  139. Frame 2×R8i + 2×R8i (eg. ACS880-37-1210A-3), IP54
  140. H359), 1/2
  141. H359), 2/2
  142. H351+H353), 1/2
  143. H351+H353), 2/2
  144. Frame 3×R8i + 3×R8i, 1/2
  145. Frame 3×R8i + 3×R8i, 2/2
  146. Frame 3×R8i + 3×R8i with common motor terminal cubicle (+H359), 1/2
  147. Frame 3×R8i + 3×R8i with common motor terminal cubicle (+H359), 2/2
  148. Location and size of input terminals
  149. Frame 2×R8i + 2×R8i with main switch/disconnector (400 mm), top cable entry
  150. Frame 2×R8i + 2×R8i with main switch/disconnector (600 mm), top cable entry
  151. Units with main breaker (600 mm), bottom cable entry
  152. Location and size of output terminals (units without common motor terminal cubicle)
  153. Inverter module cubicle with two R8i modules, top cable exit
  154. Inverter module cubicle with three R8i modules, top cable exit
  155. Sine filter (+E206) cubicle, 1000 mm, top cable exit
  156. Location and size of output terminals (units with common motor terminal cubicle)
  157. Cubicle width 300 mm (double-busbar version), bottom cable exit
  158. Cubicle width 300 mm (double-busbar version), top cable exit
  159. Cubicle width 400 mm, top cable exit
  160. Cubicle width 600 mm, top cable exit
  161. Compliance with the European Machinery Directive
  162. Cable types and lengths
  163. Frame n×R8i inverter unit (internal power supply)
  164. Multiple inverter units (internal power supply)
  165. Multiple inverter units (external power supply)
  166. Operation principle
  167. Maintenance
  168. Competence
  169. Abbreviations
  170. Factory-installed brake choppers and resistors
  171. Technical data
  172. Planning the braking system
  173. Calculating the maximum braking power (Pbr)
  174. Selecting and routing the cables of a custom resistor
  175. Thermal protection of the resistors
  176. Connection procedure
  177. Product and service inquiries
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This manual is suitable for:
ACS880-17ACS880-37
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