Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- Additional instructions for permanent magnet motor drives
- Related documents
- Quick installation, commissioning and operation flowchart
- Terms and abbreviations
- Safety data (SIL, PL)
- AC voltage and current waveforms
- Overview circuit diagram of the drive
- Cabinet line-up and layout examples
- Frame 2×R8i + 2×R8i
- Frame 3×R8i + 3×R8i (with main breaker)
- Auxiliary control cubicle (ACU) layout
- Overview of power and control connections
- Door switches and lights
- Main disconnecting device [Q1.1]
- Control panel
- Descriptions of cabinet options
- Marine construction (option +C121)
- Cabinet heater with external supply (option +G300)
- Additional wire markings (options +G340 and +G342)
- Additional terminal block X504 (option +L504)
- Pt100 relays (options +2L506, +3L506, +5L506, +8L506)
- Type designation label
- Necessary tools
- Moving and unpacking the drive
- Lifting the crate with a crane
- Moving the crate with a forklift
- Removing the transport package
- Moving the cabinet on rollers
- Final placement of the cabinet
- Fastening the cabinet to the floor and wall or roof (non-marine units)
- Fastening methods
- Fastening the cabinet to the floor and roof/wall (marine units)
- Miscellaneous
- Calculating the required static pressure difference
- Examining the compatibility of the motor and drive
- Requirements table
- Additional requirements for explosion-safe (EX) motors
- Additional requirements for braking applications
- Additional data for calculating the rise time and the peak line-to-line voltage
- Typical cable sizes
- Output (motor) cable sizes
- Alternative power cable types
- Additional US requirements
- Signals in separate cables
- Separate control cable ducts
- Implementing thermal overload and short-circuit protection
- Residual current device compatibility
- Declaration of Conformity
- Using power factor compensation capacitors with the drive
- Connecting a motor temperature sensor to the drive I/O
- Motor and motor cable
- T21 and T101 tap settings (400...500 V units)
- T111 tap settings
- Connecting the control cables
- Routing the control cables inside the cabinet
- Connecting an auxiliary voltage supply (UPS, option +G307)
- Wiring the thermistor relay(s) (options +L505 and +2L505)
- Wiring the Pt100 relays (options +2L506, +3L506, +5L506 and +8L506)
- Powering the heating and lighting equipment (options +G300, +G301 and +G313
- Wiring ground fault monitoring for IT ungrounded systems (option +Q954)
- Connecting the motor cables (units without common motor terminal cubicle)
- Connection diagram (with option +H366)
- Procedure
- Removing the inverter module
- Connecting the motor cables
- Re-inserting the fan carriage of an inverter module
- Connecting the motor cables (units with common motor terminal cubicle)
- Connecting an external brake resistor assembly
- Connecting the input power cables
- Connecting a PC
- Panel bus (Control of several units from one control panel)
- Installing option modules
- Mechanical installation of an FSO-xx safety functions module
- Wiring of option modules
- What this chapter contains
- Control unit layout and connections
- Default I/O diagram of the inverter control unit [A41]
- External power supply for the control unit (XPOW)
- AI1 or AI2 as a Pt100 or KTY84 sensor input
- Safe torque off
- Control unit connector data
- Checks/Settings with no voltage connected
- Setting up the supply unit parameters
- Cabinet
- Cleaning the door air inlets (IP54)
- Heatsink
- Power connections and quick connectors
- Fans
- Replacing the fan(s) in the incoming cubicle
- Replacing a roof fan (IP54)
- Replacing a supply or inverter module cooling fan (speed-controlled version)
- Replacing the circuit board compartment fan (frame R8i)
- Replacing the fan of the LCL filter (BLCL-1x-x)
- Replacing the fan of the LCL filter (BLCL-2x-x)
- Supply and inverter modules
- LCL filter
- Capacitors
- Fuses
- Memory unit
- Definitions
- Derating
- Frame sizes and power module types
- DC fuses
- Fuses on CVAR varistor board
- Cooling data, noise
- Sine output filter data
- Electrical power network specification
- Control unit connection data
- Materials
- Applicable standards
- CE marking
- Compliance with EN 61800-3:2004
- Category C4
- CSA marking
- Insulation supports
- Cabinet line-up dimensions
- ACS880-37-1110A-3, -1010A-5, -1110A-5, -0660A-7, -0770A-7, -0950A-7, -1130A
- R8i + 3×R8i
- R8i + 4×R8i
- Dimension drawing examples
- Frame 1×R8i + 1×R8i, top cable entry/exit (+H351+H353)
- Frame 1×R8i + 1×R8i with brake choppers and resistors (+D150+D151)
- Frame 1×R8i + 1×R8i with sine output filter (+E206)
- Frame 2×R8i + 2×R8i (eg. ACS880-37-1110A-3), IP22
- Frame 2×R8i + 2×R8i (eg. ACS880-37-1210A-3), IP54
- H359), 1/2
- H359), 2/2
- H351+H353), 1/2
- H351+H353), 2/2
- Frame 3×R8i + 3×R8i, 1/2
- Frame 3×R8i + 3×R8i, 2/2
- Frame 3×R8i + 3×R8i with common motor terminal cubicle (+H359), 1/2
- Frame 3×R8i + 3×R8i with common motor terminal cubicle (+H359), 2/2
- Location and size of input terminals
- Frame 2×R8i + 2×R8i with main switch/disconnector (400 mm), top cable entry
- Frame 2×R8i + 2×R8i with main switch/disconnector (600 mm), top cable entry
- Units with main breaker (600 mm), bottom cable entry
- Location and size of output terminals (units without common motor terminal cubicle)
- Inverter module cubicle with two R8i modules, top cable exit
- Inverter module cubicle with three R8i modules, top cable exit
- Sine filter (+E206) cubicle, 1000 mm, top cable exit
- Location and size of output terminals (units with common motor terminal cubicle)
- Cubicle width 300 mm (double-busbar version), bottom cable exit
- Cubicle width 300 mm (double-busbar version), top cable exit
- Cubicle width 400 mm, top cable exit
- Cubicle width 600 mm, top cable exit
- Compliance with the European Machinery Directive
- Cable types and lengths
- Frame n×R8i inverter unit (internal power supply)
- Multiple inverter units (internal power supply)
- Multiple inverter units (external power supply)
- Operation principle
- Maintenance
- Competence
- Abbreviations
- Factory-installed brake choppers and resistors
- Technical data
- Planning the braking system
- Calculating the maximum braking power (Pbr)
- Selecting and routing the cables of a custom resistor
- Thermal protection of the resistors
- Connection procedure
- Product and service inquiries
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48 Operation principle and hardware description Marine construction (option +C121)The option includes the following accessories and features:• reinforced mechanics• grab railings• door flush bolt which allows the door to open 90 degrees and prevents it fromslamming close• self-extinctive materials• flat bars at base of the cabinet for fastening• fastening braces at the top of the cabinet.Required options: Appropriate additional wire marking option (see page 50) according tothe requirements of the classification societyRelated options: halogen-free materials and wiring (+G330) UL listed (option +C129)The option includes factory inspection of the cabinet according to UL 508C and thefollowing accessories and features:• US type main switch and fuses• top entry and exit of cables• US cable conduit entry (plain plate without ready-made holes)• all components UL Listed/Recognized• maximum supply voltage 600 V.Related options: +H358 (cable conduit entry) CSA approved (option +C134)The option includes the following accessories and features:• US/CSA type main switch fuse• bottom entry and exit of cables• US cable conduit entry (plain plate without ready-made holes)• all components UL/CSA listed/recognized• maximum supply voltage 600 V. Seismic design (option +C180)The option includes the following accessories and features:• reinforced plinth• flat bars at base of the cabinet for fastening. Resistor braking (options +D150 and +D151)See chapter Resistor braking on page 235. EMC filters (option + E202)See section Type designation key on page 53 and sections Compliance with the EuropeanEMC Directive on page 184 and Compliance with EN 61800-3:2004 on page 187.More information: Technical Guide No. 3 – EMC Compliant Installation and Configurationfor a Power Drive System (3AFE61348280 [English])
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