1 Description1.3.3 Mounting the manipulator3HAC 9112-1 Rev.N 21Figure 6 Hole configuration (dimensions in mm).Pos DescriptionA Z = center line axis 1B The same dimensionsC View from the bottom of the base

ABB IRB 2400/10 Product Specification

Overview of this manual

How to read the product manual

Product documentation, M2000/M2000A

Product documentation, IRC5

Safety

Protective stop and emergency stop

Safety actions

Emergency release of the robot axes

Make sure that the main power has been switched off

Safety risks

Moving robots are potentially lethal

First test run may cause injury or damage

Work inside the working range of the robot

Enabling device and hold-to-run functionality

Risks associated with live electric parts

The unit is sensitive to ESD

Hot parts may cause burns

Safety risks related to pneumatic/hydraulic systems

Brake testing

Safety risks during handling of batteries

Safety risks during work with gearbox lubricants (oil or grease)

Safety signals and symbols

Safety symbols on product labels

Installation and commissioning

Unpacking

Working range

Risk of tipping/stability

On-site installation

Manually releasing the brakes

Orienting and securing the robot

Mounting the robot in suspended position

Loads fitted to the robot, stopping time and braking distances

Signal lamp (option)

Setting the system parameters for a suspended or tilted robot

Restricting the working range

Mechanically restricting the working range of axis 1

Mechanically restricting the working range of axis 2

Installation of limit switch, axis 3

Electrical connections

Robot cabling and connection points

Start of robot in cold environments

Maintenance

Maintenance schedule

Inspection activities

Inspecting Signal lamp (option)

Changing activities

Oil change, gearbox axes 5-6 (wrist unit)

Replacement of SMB battery

Cleaning activities

Service Information System, M2000

Description of Service Information System (SIS)

SIS system parameters

Setting the SIS parameters

Reading the SIS output logs

Exporting the SIS data

Repair

General procedures

Mounting instructions for bearings

Mounting instructions for seals

Cut the paint or surface on the robot before replacing parts

The brake release buttons may be jammed after service work

Complete robot

Replacement of cable harness, axes 4-6

Upper arm

Replacement of wrist IRB 2400L

Replacement of complete upper arm

Lower arm

Replacement of tie rod

Frame and base

Replacement of brake release unit

Replacement of parallel arm

Motors

Replacement of motor, axis 2

Replacement of motor, axis 3

Replacement of motors, axes 4-6, IRB 2400L

Replacement of motors, axes 4-6, IRB 2400/10/16

Gearboxes

Replacement of drive shaft unit, IRB 2400L

Calibration information

Calibration methods

Synchronization marks and synchronization position for axes

Calibration movement directions for all axes

Updating revolution counters

Checking the synchronization position

Product manual - IRB

Decommissioning

Scrapping of robot

Reference information

Applicable standards

Unit conversion

Screw joints

Weight specifications

Standard tools

Special tools

Lifting equipment and lifting instructions

Spare part lists

IRB 2400/10

Overview

Product documentation, M2004

General safety information

Safety risks related to tools/workpieces

Safety risks during operational disturbances

Fire extinguishing

Emergency release of the robot's arm

Risk of disabling function "Reduced speed 250 mm/s

Safe use of the FlexPendant

Work inside the robot's working range

Translate the information on safety and information labels

Safety related instructions

DANGER - Moving robots are potentially lethal

DANGER - First test run may cause injury or damage

WARNING - The unit is sensitive to ESD

WARNING - Safety risks during work with gearbox oil

Suspended mounting

Loads

Mechanically restricting the working range of axis

Making robot ready for operation (Cleanroom)

Maintenace schedule

Changing activites

Replacement of SMB battery unit

Calibration scales and correct axis position

Checking the calibration position

Applicable safety standards

Standard toolkit

Spare parts and exploded views

Spare parts - base

Spare parts - lower arm

Spare parts - upper arm, IRB 2400/L

Spare parts - drive unit, IRB 2400/L

Spare parts - customer cable, axis 4

Spare parts - limit switch

Circuit diagram

IRB 2400/16

IRB 2400/L