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ABB IRB 460 Series Product Manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview of this manual
  5. Product documentation
  6. How to read the product manual
  7. Safety
  8. Protective stop and emergency stop
  9. Safety actions
  10. Emergency release of the robot axes
  11. Make sure that the main power has been switched off
  12. Safety risks
  13. Moving robots are potentially lethal
  14. First test run may cause injury or damage
  15. Work inside the working range of the robot
  16. Enabling device and hold-to-run functionality
  17. Risks associated with live electric parts
  18. The unit is sensitive to ESD
  19. Hot parts may cause burns
  20. Safety risks related to pneumatic/hydraulic systems
  21. Brake testing
  22. Safety risks during handling of batteries
  23. Safety risks during work with gearbox lubricants (oil or grease)
  24. Safety signals and symbols
  25. Safety symbols on product labels
  26. Installation and commissioning
  27. Unpacking
  28. Working range and type of motion
  29. Risk of tipping/stability
  30. On-site installation
  31. Lifting the robot with fork lift truck
  32. Lifting robot with roundslings
  33. Manually releasing the brakes
  34. Lifting the base plate
  35. Securing the base plate
  36. Orienting and securing the robot
  37. Fitting equipment on robot
  38. Loads fitted to the robot, stopping time and braking distances
  39. Installation of signal lamp, upper arm (option)
  40. Installation of options
  41. Restricting the working range
  42. Mechanically restricting the working range of axis 1
  43. Robot in cold environments
  44. Electrical connections
  45. Maintenance
  46. Maintenance schedule and expected component life
  47. Maintenance schedule
  48. Expected component life
  49. Inspection activities
  50. Inspecting, oil level gearbox axes 2 - 3
  51. Inspecting, oil level gearbox axis 6
  52. Inspecting, cable harness
  53. Inspecting the information labels
  54. Inspecting the axis-1 mechanical stop pin
  55. Inspecting the additional mechanical stops
  56. Inspection, dampers
  57. Inspecting the signal lamp (option)
  58. Replacement/changing activities
  59. Changing oil, axis-1 gearbox
  60. Changing oil, gearbox axes 2 and 3
  61. Changing oil, gearbox axis 6
  62. Replacing the SMB battery
  63. Cleaning activities
  64. Repair
  65. General procedures
  66. Mounting instructions for bearings
  67. Mounting instructions for seals
  68. Cut the paint or surface on the robot before replacing parts
  69. The brake release buttons may be jammed after service work
  70. Complete robot
  71. Replacing the cable harness, upper end (incl. axis 6)
  72. Replacing the SMB unit
  73. Replacing the brake release board
  74. Replacing the base, including axis 1 gearbox
  75. Upper and lower arm
  76. Replacing the tilthouse unit
  77. Replacing the upper arm
  78. Replacing linkage - upper link arm
  79. Replacing linkage - lower link arm
  80. Replacing the linkage - link
  81. Replacing the POM sealing for the link system
  82. Replacing parallel rod
  83. Replacing the complete lower arm system
  84. Replacing the parallel arm
  85. Motors
  86. Replacing motors, axes 2 and 3
  87. Replacing motor, axis 6
  88. Gearboxes
  89. Replacing the axis 2 gearbox
  90. Replacing the axis 3 gearbox
  91. Product manual - IRB
  92. Replacing gearbox axis 6
  93. Calibration
  94. Calibration methods
  95. When to calibrate
  96. Synchronization marks and axis movement directions
  97. Calibration movement directions for all axes
  98. Updating revolution counters
  99. Calibrating with Axis Calibration method
  100. Calibration tools for Axis Calibration
  101. Installation locations for the calibration tools
  102. Axis Calibration - Running the calibration procedure
  103. Calibrating with Calibration Pendulum method
  104. Verifying the calibration
  105. Checking the synchronization position
  106. Decommissioning
  107. Scrapping of robot
  108. Reference information
  109. Applicable standards
  110. Unit conversion
  111. Screw joints
  112. Weight specifications
  113. Standard tools
  114. Special tools
  115. Lifting accessories and lifting instructions
  116. Spare parts
  117. Circuit diagrams
  118. Index
ABB IRB 460 Series Product Manual Manual pdf 389 page image
8 Spare parts8.1 Spare part lists and illustrationsLocationSpare parts and exploded views are not included in the manual but delivered asa separate document for registered users on myABB Business Portal, www.mypo-rtal.abb.com.Product manual - IRB 460 3893HAC039842-001 Revision: P© Copyright 2012-2018 ABB. All rights reserved.8 Spare parts8.1 Spare part lists and illustrations
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This manual is suitable for:
IRB 460 SeriesIRB 460-110/2.4
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