Eaton 10C6 Mounting And Operating Instructions

56 Mounting and Operating Instructions CEAG Battery Cabinets 40071860035 (N) March 2016 www.ceag.de7 CommissioningPb•••••••••••••Observe these Instructions and keep them located near the battery for futurereference! Work on the battery should only be carried out by qualifiedpersonnel!Do not smoke!Do not use any naked flame or other sources of ignition.Risk of explosion and fire!While working on batteries wear protective eye-glasses and clothing.Observe the accident prevention rules as well as EN 50272-2and EN 50110-1.Any acid splashes on the skin or in the eyes must be flushed with plenty ofwater immediately. Then seek medical assistance. Spillages on clothingshould be rinsed out with water.Explosion and fire hazard, avoid short circuits.Avoid electrostatic charges and discharges/sparks!Cells and blocks are heavy. Always use suitable handling equipment fortransportation.Handle with care because cells/blocks are sensitive to mechanical shock.Do not lift or pull up cells/blocks on the poles.Caution! Metal parts of the battery are always alive, therefore do not placeitems or tools on the battery!Electrolyte is very corrosive. In normal working conditions contact withelectrolyte is impossible. If the cell or block container is damaged do nottouch the exposed electrolyte because it is corrosive.Non-compliance with operating instructions, installations or repairs made with other thanoriginal accessories and spare parts or with accessories and spare parts not recommendedby the battery manufacturer or repairs made without authorization (e. g. opening of valves)render the warranty void.Spent batteries have to be collected and recycled separately from normal householdwastes (EWC 160601). The handling of spent batteries is described in the EU BatteryDirective (2006/66/EC) and their national transitions (UK: HS Regulation 1994 No. 232,Ireland: Statory Instrument No. 73/2000). Contact your supplier to agree upon therecollection and recycling of your spent batteries or contact a local and authorizedWaste Management Company.• Keep children away from batteries.81700849Operating InstructionStationary valve regulated lead-acid batteriesADivisionoEf xideTechnologiesTTechnologiesNominal data• Nominal voltage UN : 2.0V x number of cells• Nominal capacity CN = C10 ; C20 : 10 h; 20 h discharge (see type plate on cells/blocks and technical data in these instructions)• Nominal discharge current I N = I10; I20 : C N / 10 h; CN / 20 h• Final discharge voltage U f : see technical data in these instructions• Nominal temperature TN : 20° C; 25° CBattery type: Number of cells/blocks:Assembly and CE marking by: GNB order no.: date:Commissioned by: date:Security signs attached by: date:1. Start UpCheck all cells/blocks for mechanical damage,correct polarity and firmly seated connectors.To rques as shown in table 1 apply for screwconnectors.Before installation the supplied rubber coversshould be fitted to both ends of the connectorcables (pole covers).Control of insulation resistance:New batteries: > 1M ÙUsed batteries: > 100 Ù/ VoltConnect the battery with the correct polarity tothe charger (pos. pole to pos. terminal). Thecharger must not be switched on during thisprocess, and the load must not be connected.Switch on charger and start charging followinginstruction no. 2.2.2. OperationFor the installation and operation of stationarybatteries EN 50 272-2 is mandatory.Battery installation should be made such thattemperature differences between individualunits do not exceed 3 degrees Celsius (Kelvin).2.1 DischargeDischarge must not be continued below the vol-tage recommended for the discharge time.Deeper discharges must not be carried outunless specifically agreed with the manufactu-rer. Recharge immediately following complete orpartial discharge.2.2 ChargingAll charging must be carried out according toDIN 41773 (IU-characteristic with limit values:I-constant: ± 2%; U-constant: ± 1%).Depending on the charging equipment, specifi-cation and characteristics alternating currentsflow through the battery. Alternating currentsand the reaction from the loads may lead to anadditional temperature increase of the battery,and strain the electrodes with possible damages(see 2.5) which can shorten the battery life.Depending on the installation charging (acc. toEN 50272-2) may be carried out in followingoperations.a.) Standby Parallel OperationHere, the load, battery and battery charger arecontinuously in parallel. Thereby, the chargingvoltage is the operation voltage and at the sametime the battery installation voltage. With thestandby parallel operation, the battery charger iscapable, at any time, of supplying the maximumload current and the battery charging current.The battery only supplies current when the bat-tery charger fails. The charging voltage shouldbe set acc. to table 2 measured at the end ter-minals of the battery.Stationary valve regulated lead acid batteries do not require topping-up water. Pressure valves areused for sealing and cannot be opened without destruction.AGM-Type 10-32x0,425 G-M5 F-M6 M-M6 M-M8 F-M8Marathon L/XL -- -- 11 Nm 6 Nm 8 Nm 20 NmMarathon M/M-FT 6 Nm -- 11 Nm 6 Nm -- --Sprinter P/XP -- -- 11 Nm 6 Nm 8 Nm --Sprinter S -- -- 11 Nm -- -- --Powerfit S200/S300 -- 5 Nm 5 Nm -- -- --Powerfit S500 -- -- -- 6 Nm 8 Nm --• Cells and blocks are heavy! Make sure they are installed securely. Alwaysuse suitable handling equipment for transportation!• Handle with care because cells/blocks are sensitive to mechanical shock.• Do not lift or pull up cells/blocks on the poles.