Eaton 10C6 Mounting And Operating Instructions

58 Mounting and Operating Instructions CEAG Battery Cabinets 40071860035 (N) March 2016 www.ceag.de7 Commissioning2.9 ElectrolyteThe electrolyte is diluted sulphuric acid and fixedin a glass mat for AGM products or in a gel forSonnenschein products.3. Battery maintenance and controlKeep the battery clean and dry to avoid creepingcurrents. The cleaning should be carried out acc.to the information leaflet „Cleaning of batteries“published by ZVEI (German Electrical andElectronic Manufacturer Association, WorkingGroup „Industrial Batteries“). Plastic parts of thebattery, especially containers, must be cleanedwith pure water without additives.At least every 6 month measure and record:– Battery voltage– Float voltage of several cells/blocks– Surface temperature of several cells/blocks– Battery-room temperatureAnnual measurement and recording:– Battery voltage– Float voltage of all cells / blocks– Surface temperature of all cells/blocks– Battery-room temperature– Insulation-resistance acc. to DIN 43539 part12V 4V 6V 8V 12VMarathon L + 0.2/-0.1 -- +0.35/-0.17 -- +0.49/-0.24Marathon XL -- -- +0.35/-0.17 -- +0.49/-0.24Marathon M/M-FT -- -- +0.35/-0.17 -- +0.49/-0.24Sprinter P/XP -- -- +0.35/-0.17 -- +0.49/-0.24Sprinter S - - - - + 0.35/-0.17 -- +0.49/-0.24Powerfit S200/S300 -- -- +0.35/-0.17 -- +0.49/-0.24Powerfit S 500 -- -- +0.35/-0.17 -- +0.49/-0.24A 400/FT -- -- +0.35/-0.17 -- +0.49/-0.24A 500 +0.2/-0.1 +0.28/-0.14 +0.35/-0.17 +0.40/-0.20 +0.49/-0.24A 600 +0.2/-0.1 -- +0.35/-0.17 -- +0.49/-0.24A 700 -- +0.28/-0.14 +0.35/-0.17 -- --Ta ble 7: Criteria for voltage measurementsOption 1 Option 2Marathon L/XL 2.27 Vpc 72 hour s 2.40 Vpc 16 h (max. 48h)followed by 2.27 Vpc 8hMarathon M/M-FT 2.27 Vpc 72 hours 2.40 Vpc 16 h (max. 48h)followed by 2.27 Vpc 8hSprinter P/XP 2.27 Vpc 72 hours 2.40 Vpc 16 h (max. 48h)followed by 2.27 Vpc 8hSprinter S 2 .27 Vpc 72 hours 2.40 Vpc 16 h (max. 48h)followed by 2.27 Vpc 8hPowerfit S 200/S 300 2.27 Vpc 72 hours 2.40 Vpc 16 h (max. 48h)followed by 2.27 Vpc 8hPowerfit S 500 2.27 Vpc 72 hour s 2.40 Vpc 16 h (max. 48h)followed by 2.27 Vpc 8hA 400/FT 2.27 Vpc 72 hours 2.40 Vpc 16 h (max. 48h)followed by 2.27 Vpc 8hA 500 2.30 Vpc 72 hours 2.45 Vpc 16 h (max. 48h)followed by 2.30 Vpc 8hA 600 2.25 Vpc 72 hours 2.40 Vpc 16 h (max. 48h)followed by 2.25 Vpc 8hA 700 2.25 Vpc 72 hours 2.40 Vpc 16 h (max. 48h)followed by 2.25 Vpc 8hTa ble 8: Preparation for capacity test (voltage values refer to thenominal temperature. In case of temperatures others thanthe nominal values see item 2.8)If the cell or block voltage differ from the averagefloat charge voltage by more than the valuesgiven in table 7, or if the surface temperature dif-ference between cells / blocks exceeds 5K, theservice agent should be contacted.Deviations of the battery voltage from the valuegiven in table 2 (acc. to the number of cells)must be corrected.Annual visual check:– Screw-connections– Screw-connections without locking deviceshave to be checked for tightness– Battery installation and arrangement– Ventilation4. Te stsTe sts have to be carried out according toIEC 60896-21, DIN 43539 part 1.Special instructions like DIN VDE 0107 andEN 50172 have to be observed.Capacity testIn order to make sure the battery is fully chargedIU-charge methods as shown in tab le 8 c an beapplied depending on the different battery types.The current available to the battery must be bet-ween 10 A / 100 Ah C10 and 35 A / 100 Ah C10.5. FaultsCall the service agents immediately if faults in thebattery or the charging unit are found. Recordeddata as described in item 3. must be made avai-lable to the service agent. It is recommendedthat a service contract is taken out with our agent.6. Storage and taking out of operationTo store or decommission cells/blocks for a lon-ger period of time they should be fully chargedand stored in a dry frost-free room.To avoid damage the following chargingmethods can be chosen:1. Annual refreshing charge acc. to item 2.4.Gel-batteries A400, A500, A600 and A700can be stored without refreshing charge formaximum 24 months at20°C. At averageambient temperatures of more than thenominal temperature shorter intervals can benecessary.2. Float charging as detailed in 2.3.7. TransportCells and blocks must be transported in anupright position. Batteries without any visibledamage are not defined as dangerous goodsunder the regulations for transport of dangerousgoods by road (ADR) or by railway (RID). Theymust be protected against short circuits, slip-ping, upsetting or damaging. Cells/blocks maybe suitable stacked and secured on pallets (ADRand RID, special provision 598). It is prohibited tostaple pallets.No dangerous traces of acid shall be found onthe exteriors of the packing unit.Cells/blocks whose containers leak or are dama-ged must be packed and transported as class 8dangerous goods under UN no. 2794.In case of air transport, batteries which are partof any equipment must be disconnected at theirterminals, and the terminals must be protectedagainst short-circuits. This is in order to avoidthe risk of any incidents like fire etc.2.152.202.252.302.352.402.45-20 -10 0 10 20 30 40 50Temperature [°C]Voltage [Vpc]FloatFig. 2: Marathon M/M-FT, Sprinter P/XP, Sprinter S; chargingvoltage vs. temperature

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