Powerware SeriesEaton 9395 UPS225–300 kVASingle-Feed Kit Installation Instructions®

Eaton 9395 Installation Instructions Manual

Powerware 9395

important safety instructions

Introduction

UPS Standard Features

Options and Accessories

Input Output Module Configuration

Variable Module Management System and High Alert Modes

Battery System

Using This Manual

Symbols, Controls, and Indicators

Getting Help

Safety Warnings

UPS Installation Plan and Unpacking

UPS System Power Wiring Preparation

UPS System Interface Wiring Preparation

Distributed Bypass Power Wiring Preparation

Inspecting and Unpacking the UPS Cabinets

UPS System Installation

Mechanically Joining the Sections

Electrically Connecting the Sections

Field Installed UPM Installation

Hole Barrel Lug Terminations to Bus Bar Installation

External Power Wiring Installation

Battery Power Wiring

Installing Interface Connections

TB1 Battery Interface Connections

X-Slot Connections

Installing a REPO Switch

Installing Options, Accessories, and Distributed Bypass Control Wiring

installation checklist

Installing Options and Accessories

Installing Distributed Bypass Control Wiring

Installing an Optional Remote Monitor Panel II

Installing an Optional Relay Interface Module II

Installing an Optional Supervisory Contact Module II

Accessory Mounting Dimensions

Understanding UPS Operation

Single UPS

Online Mode

Energy Saver System Mode

Bypass Mode

Battery Mode

Single UPS Unit System Oneline Configurations

Momentary Static Switch

Continuous Static Switch

Multiple UPS Distributed Bypass System

bypass mode – distributed bypass

battery mode – distributed bypass

Multiple UPS Distributed Bypass System Oneline Configurations

UPS Operating Instructions

Control Panel

Using the Control Panel

Status Indicators

Using the LCD and Pushbuttons

Using the Menu

Display Menu Operation

Load Off Screen

System Status Screen and Controls

Single UPS Operation

Enable Energy Saver SystemMode from the UPS Command Menu

Disable Energy Saver System Mode from the UPS Command Menu

Enable Variable Module Management System Mode from the UPS Command Menu

Start Variable Module Management System High Alert Mode from the UPS Command Menu

Enable Energy Saver SystemMode from the Bypass Command Menu

Disable Energy Saver System Mode from the Bypass Command Menu

Enable Variable Module Management System Mode from the Bypass Command Menu

Start Variable Module Management System High Alert Mode from the Bypass Command Menu

Starting a Single UPM

Transfer from Online to Bypass Mode

Transfer from Online to Bypass Mode and Shut Down UPMs

Single UPM Restart

UPS and Critical Load Shutdown

Using the Remote Emergency Power-off Switch

Multiple UPS Distributed Bypass Operation

Transfer from Online to Bypass Mode and Shut Down all UPMs

Single UPM Shutdown

Single UPS Shutdown using Load Off

Single UPS Shutdown using UPM Shutdown

Single UPS Restart

Conventions Used in This Manual

For More Information

Installation Plan and Unpacking

Figure 2‐1. Eaton Sync Control Dimensions – Front View

Figure 2‐2. Eaton Sync Control Dimensions – Side Views

Eaton Sync Control Wiring Preparation

Inspecting and Unpacking the Eaton Sync Control

Installation

Figure 3‐1. Typical Eaton Sync Control Wiring Terminal Locations

Figure 3‐2. Eaton Sync Control TB1 Terminal Block Detail

Figure 3‐3. TB6 Terminal Block Detail

Figure 3‐5. Eaton 9395P UPS Interface Locations for Eaton Sync Control

Figure 3‐6. Relay Interface Card End View

Figure 3‐8. Industrial Relay Card

Installation and Wiring with an Eaton 9395P SBM

Figure 3‐9. SBM Control Pan Interface Terminal Locations

Figure 3‐10. TB1 and TB2 Interface Terminal Detail

Figure 3‐12. Terminal Block TB2 Connector Assignments

Figure 3‐14. SBM to UPS Interconnection System Control Wiring

Operating Instructions

Figure 4‐1. Typical Eaton Sync Control Block Diagram with a Eaton 9395P UPS, or 9395 SSBM

Operation

Figure 4‐3. Eaton Sync Control Controls and Indicators

Maintenance Operations

Figure 2-1. Powerware Sync Control Dimensions – Front View

Figure 2-2. Powerware Sync Control Dimensions – Side Views

Powerware Sync Control Wiring Preparation

Powerware Sync Control Installation

Figure 3-1. Powerware Sync Control Typical Control Wiring Termination Locations

Figure 3-2. Powerware Sync Control TB1 Terminal Block Detail

Figure 3-3. Powerware 9390 UPS (40–80 kVA) Interface Locations for Powerware Sync Control

Figure 3-4. Powerware 9390 UPS (100–160 kVA) Interface Locations for Powerware Sync Control

Installation and Wiring with a Powerware 9395 UPS

Figure 3-6. Powerware 9395 UPS (225–275 kVA) Interface Locations for Powerware Sync Control

Figure 3-7. Powerware 9395 UPS and Plus 1 UPS (450–550 kVA) Interface Locations for Powerware Sync Control

Figure 3-8. Powerware 9395 UPS and Plus 1 UPS (650–825 kVA) Interface Locations for Powerware Sync Control

Figure 3-9. Powerware 9395 UPS (1000–1100 kVA) Interface Locations for Powerware Sync Control

Figure 3-10. Relay Interface Card

Powerware Sync Control Operating Instructions

Figure 4-1. Typical Powerware Sync Control Block Diagram with a Powerware 9390 or Powerware 9395 UPS System

Figure 4-3. Powerware Sync Control Controls and Indicators

Customer Monitoring

Figure 1‐2. Eaton Fixed Master Sync Control with Door Open

Figure 2‐1. Eaton Fixed Master Sync Control Dimensions – Front View

Figure 2‐2. Eaton Fixed Master Sync Control Dimensions – Side Views

Figure 2‐3. Eaton Master Interface Enclosure Dimensions - Front View

Figure 2‐4. Eaton Master Interface Enclosure Dimensions - Side. Rear, and Bottom Views

Eaton Fixed Master Sync Control and Master Interface Wiring Preparation

Figure 3‐3. Eaton Fixed Master Sync Control TB1 Terminal Block Detail

Figure 3‐4. Typical Control Wiring Termination Locations for Eaton Master Interface Enclosure

Installation and Wiring with an Eaton 9315 UPS

Figure 3‐5. TB6 Terminal Block Detail (All Systems)

Figure 3‐7. Fixed Master Sync Control Interface Location for 100-160 kVA Single Module 9315 UPS System

Figure 3‐8. Fixed Master Sync Control Interface Locations for 200-300 kVA Single Module 9315 UPS System

Figure 3‐9. Fixed Master Sync Control Interface Location for 400-500 kVA Single Module 9315 UPS System

Figure 3‐10. Fixed Master Sync Control Interface Location for 750 kVA Single Module 9315 UPS System

Installation and Wiring with an Eaton 9390 UPS

Figure 3‐11. Eaton 9390 UPS (40–80 kVA) Interface Locations for Eaton Fixed Master Sync Control

Figure 3‐12. Eaton 9390 UPS (100–160 kVA) Interface Locations for Eaton Fixed Master Sync Control

Installation and Wiring with an Power Xpert 9395 UPS

Figure 3‐14. TB6 Terminal Block Detail (All Systems)

Figure 3‐16. Power Xpert 9395 UPS and Plus 1 UPS (450–550 kVA) Interface Locations for Eaton Fixed Master Sync Control

Figure 3‐17. Power Xpert 9395 UPS and Plus 1 UPS (650–825 kVA) Interface Locations for Eaton Fixed Master Sync Control

Figure 3‐18. Power Xpert 9395 UPS (1000–1100 kVA) Interface Locations for Eaton Fixed Master Sync Control

Figure 3‐19. Relay Interface Card

Figure 4‐1. Synchronization Reference Control

Customer Interface

Power Management Software

Distributed Bypass System

Basic System Configurations

Figure 3-1. UPS Cabinet Dimensions (Front View)

Figure 3-3. ISBM Section Dimensions (Front View)

Figure 3-5. ISBM Section Dimensions (Top View)

Figure 3-8. ISBM Section Center of Gravity

Figure 3-10. Remote EPO Switch Dimensions

Figure 3-11. UPS Cabinet as Shipped on Pallet (ISBM Section)

Figure 3-12. UPS Cabinet as Shipped on Pallet (UPM Section)

Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket

Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket

Figure 4-3. Removing the UPM Section Left Side Shipping Bracket

Figure 4-5. Section Joining

Figure 4-6. ISBM and UPM Sections Joined

Figure 4-8. ISBM Section Intercabinet Power Terminal Locations

Figure 4-9. ISBM Section Input Power Terminal Detail

Figure 4-10. ISBM Section Battery Input Power Terminal Detail

Figure 4-12. UPS Intercabinet Interface Harness Locations

Figure 4-13. Pl1 Interface Board Location

Figure 4-17. Distributed Bypass Wire Length

X−Slot Connections

Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections

Figure 5-3. Distributed Bypass System Can and Pull−Chain Simplified Interface Wiring

Figure 5-5. Distributed Bypass Pull−Chain Wiring without MOBs

Figure 5-6. Distributed Bypass Pull−Chain Wiring with MOBs

Figure 5-7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations

Figure 5-9. J1, J2, J3, and J4 15−Pin D−Sub Connectors

Figure 5-11. Supervisory Contact Module II TB2

Figure 5-13. Relay Interface Module II Dimensions

Figure 5-14. Supervisory Contact Module II Dimensions

Figure 6-4. Path of Current Through the UPS in Battery Mode

Figure 6-5. Four UPM UPS System, Dual-Feed, Common Battery System

Figure 6-6. Four UPM UPS System, Output Dual-Feed, Separate Battery System

Figure 6-7. Three UPM UPS System, Dual-Feed, Common Battery System

Figure 6-8. Three UPM UPS System, Dual-Feed, Separate Battery System

Figure 6-9. Simplified Dual−Feed UPS with Maintenance Bypass Panel

Normal Mode – Distributed Bypass

Bypass Mode – Distributed Bypass

Battery Mode – Distributed Bypass

Figure 6-12. Path of Current through the UPSs in Battery Mode – Distributed Bypass

Figure 6-13. Typical Distributed Bypass System (1+1 and 2+0 Configurations)

Figure 6-14. Typical Distributed Bypass System (2+1 and 3+0 Configurations)

Figure 6-15. Typical Distributed Bypass System (3+1 and 4+0 Configurations)

Starting the UPS in Bypass Mode

Transfer from Normal to Bypass Mode

Transfer from Normal to Bypass Mode and Shut Down UPS

Using the UPS LOAD OFF Pushbutton or Command

Using the Remote Emergency Power−off Switch

Advanced Battery Management

Single−Feed Kit

Figure 4-8. ISBM Section Intercabinet Power Terminal Locations – Common Rectifier Feed