G3X Installation Manual – Appendix B Page B-1190-01115-01 Revision AAPPENDIX B Connector Installation InstructionsB.1 Thermocouple Installation into a BackshellTable B-1 lists parts needed to install a Thermocouple. Parts for this installation are included in theThermocouple Kit (011-00981-00), which is included in the G3X Installation Kit (K10-00017-00).Table B-1. Thermocouple Kit GPN 011-00981-00Figure Ref Description Qty. Needed PN or MIL spec1 3” Thermocouple, K type 1 925-L0000-002 Pins #22 AWG 2 336-00021-003 Screw 1 211-60234-08NOTEFor the following steps please refer to indicated item numbers in Figures B-1, and B-2.1. Strip back approximately 0.17 inches of insulation from both the positive and negativethermocouple leads (item 1) and crimp a pin (item 2) to each lead. It is the responsibility of theinstaller to determine the proper length of insulation to be removed. Wire must be visible in theinspection hole after crimping and the insulation must be 1/64 – 1/32 inches from the end of thecontact as shown in Figure B-1.Figure B-1. Insulation/Contact Clearance2. Insert newly crimped pins and wires (items 1 & 2) into the appropriate connector housing (item 4)location as specified by the installation specific wiring diagram.3. Place thermocouple (item 1) body onto backshell (item 5) boss. Upon placing the thermocouple(item 1) body, orient it such that the wires exit downward.4. Attach thermocouple (item 1) tightly to backshell (item 5) using screw (item 3).5. Attach cover (item 6) to backshell (item 5) using screws (item 7).