March 2016 Service ManualChecklist A ProceduresPart No. 123701 GTH-1048 • GTH-1056 21A-4 Lubric ate the BoomA-4Lubricate the BoomGenie specifications require that this procedure beperformed every 8 hours or daily, whichevercomes first.Greasing the specified locations is essential forgood machine performance and service life.Operating the machine with little or no grease maycause the machine to perform poorly andcontinued use may cause component damage.1 Fully extend and raise the boom, then retractthe boom, checking to insure it operatessmoothly. There should be a light film oflubricant on wear pad contact surfaces.Result: Boom operates smoothly and a thinfilm of lubricant is visible. Proceed to step 5.Result: Boom does not extend or retractsmoothly and no lubricant is visible on wearpad contact surfaces. Proceed to step 2.2 Apply a thin layer of grease to the undersideof the number 3 boom tube where it makescontact with the number 2 boom tube lowerwear pads.3 Apply a thin layer of grease to the undersideof the number 2 boom tube where it makescontact with the number 1 boom tube lowerwear pads.4 Lubricate the top and side boom tube wearpads.5 Return the boom to the stowed position.Grease specificationEP NLGI 2 (lithium based) or equivalentLube-A-Boom grease, 7 lb pail(recommended)Genie part number 110147Chevron Ultra-Duty EP 2 grease (alternate)A-5 Per form Engi ne M ai ntenance - All M odelsA-5Perform Engine Maintenance - AllModelsEngine specifications require that this procedurebe performed daily or every 8 hours, whichevercomes first.• Engine oil level - check• Coolant level - check/add• Fuel system filter/water separator - drain• Engine tightness - check or leaks• Exhaust system - check for leaksRequired maintenance procedures and additionalengine information is available in the Perkins1100D Operation and Maintenance Manual OR theJohn Deere 4045HF485 Operator's Manual.Perkins 1100D Operation and Maintenance ManualGenie part number 123702John Deere 4045HF485 Operator's ManualGenie part number 123703Courtesy of Crane.Market
