3 - 14 S-40 • S-45 Part No. 102521October 2013Section 3 • Scheduled Maintenance ProceduresCHECKLIST A PROCEDURESA-13Perform Engine Maintenance -Deutz 1011F ModelsEngine specifications require that this procedurebe performed after the first 125 hours.Proper engine maintenance, following the enginemanufacturer's maintenance schedule, is essentialto good engine performance and service life.Failure to perform the maintenance procedurescan lead to poor engine performance andcomponent damage.Required maintenance procedures and additionalengine information are available in theDeutz 1011F Operation Manual(Deutz part number 0297 9683).Deutz 1011F Operation ManualGenie part number 52883To access the engine:1 Remove the engine tray retaining fastenerslocated under the engine tray. Loosen the pivotfastener located at the platform end of theengine tray. Swing the engine tray out andaway from the machine and secure it frommoving.Crushing hazard. Failure to securethe engine pivot plate from movingcould result in death or seriousinjury.A-12Grease the Turntable RotationBearing and Rotate GearGenie specifications require that this procedure beperformed every 100 hours of operation. Performthis procedure more often if dusty conditions exist.Frequent application of lubrication to the turntablebearing and rotate gear is essential to goodmachine performance and service life. Continueduse of an improperly greased bearing and gear willresult in component damage.1 Raise the boom enugh to access the turntablegearing.2 Locate the grease fitting on the platform end ofthe engine side bulkhead.3 Pump grease into the turntable rotation bearing.Rotate the turntable in increments of4 to 5 inches / 10 to 13 cm at a time and repeatthis step until the entire bearing has beengreased.4 Apply grease to each tooth of the drive gear,located under the turntable.Grease specificationChevron Ultra-duty grease, EP NLGI 2 (lithium based)or equivalentProperty of American Airlines
