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Genie S-40 TRAX manuals

S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Boom Lifts
Table of contents
  1. Table Of Contents
  2. safety rules
  3. personal safety
  4. April
  6. performance specifications
  7. engine specifications
  8. hydraulic specifications
  9. about this section
  10. maintenance inspection report
  11. Z-30/20N (RJ
  13. Z-51/30J
  14. Z-34/22 BE
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Boom Lifts
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Boom Lifts
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Boom Lifts
Table of contents
  1. Table Of Contents
  2. Safety Rules
  3. electrocution hazards
  4. Controls
  5. Pre-operation Inspection
  6. Maintenance
  7. Function Tests
  8. Workplace Inspection
  9. Operating Instructions
  10. emergency stop
  11. fall protection
  12. Transport and Lifting Instructions
  13. Decals
  14. Specifications
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Boom Lifts
Table of contents
  1. Introduction
  2. safety rules
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Machine Specifications
  13. Hydraulic Oil Specifications
  14. Manifold Component Specifications
  15. Machine Torque Specifications
  16. Hydraulic Hose and Fitting Torque Specifications
  17. Pre-Delivery Preparation
  18. Maintenance Inspection Report
  19. A-2 Perform Pre-operation Inspection
  20. A-4 Perform Engine Maintenance- Ford Models
  21. A-6 Perform Engine Maintenance - Deutz Models
  22. A-8 Check the High Pressure Hydraulic Filter Condition Indicator
  23. A-10 Perform 30 Day Service
  24. A-12 Perform Engine Maintenance - Ford Models
  25. A-14 Perform Engine Maintenance - Ford Models
  26. A-16 Perform Engine Maintenance - Ford Models
  27. B-1 Inspect the Battery
  28. B-2 Inspect the Electrical Wiring
  29. B-3 Check the Exhaust System
  30. B-4 Perform Engine Maintenance - Perkins Models
  31. B-6 Inspect the Tires, Wheels and Lug Nut Torque
  32. B-8 Check the Drive Hub Oil Level and Fastener Torque
  33. B-11 Test the Platform Self-leveling
  34. B-12 Test the Engine Idle Select
  35. B-13 Test the Fuel Select Operation - Ford Models
  36. B-14 Test the Drive Brakes
  37. B-15 Test the Drive Speed - Stowed Position
  38. B-16 Test the Drive Speed - Raised or Extended Position
  39. B-18 Perform Hydraulic Oil Analysis
  40. B-19 Inspect the Fuel and Hydraulic Tank Cap Venting System
  41. B-20 Check the Track Tension and Fastener Torque - TRAX Option
  42. B-21 Test the Emergency Power System
  43. B-22 Perform Engine Maintenance - Ford Models
  44. C-1 Grease the Platform Overload Mechanism (if equipped)
  45. C-4 Perform Engine Maintenance - Perkins Models
  46. C-6 Perform Engine Maintenance - Deutz Models
  47. C-8 Perform Engine Maintenance Ford Models
  48. D-1 Check the Boom Wear Pads
  49. D-2 Check the Turntable Rotation Bearing Bolts
  50. D-3 Inspect for Turntable Bearing Wear
  51. D-4 Replace the Drive Hub Oil
  52. D-6 Replace the Hydraulic Filters
  53. D-7 Perform Engine Maintenance - Perkins Models
  54. D-8 Perform Engine Maintenance - Deutz Models
  55. E-1 Test or Replace the Hydraulic Oil
  56. E-2 Grease the Steer Axle Wheel Bearings, 2WD Models
  57. E-3 Perform Engine Maintenance - Perkins Models
  58. E-4 Perform Engine Maintenance - Deutz Models
  59. E-6 Perform Engine Maintenance - Perkins Models
  60. E-8 Perform Engine Maintenance - Deutz Models
  61. repair procedures
  62. ALC-500 Circuit Board
  63. Joysticks
  64. Platform Leveling Slave Cylinder
  65. Platform Rotator
  66. Platform Overload System
  67. Jib Boom
  68. Jib Boom Lift Cylinder
  69. Cable Track
  70. Boom
  71. Boom Lift Cylinder
  72. Platform Leveling Master Cylinder
  73. Flex Plate
  74. Ford MSG-425 Engine Fault Codes
  75. Function Pump
  76. Drive Pump
  77. Function Manifold Components
  78. Valve Adjustments - Function Manifold
  79. oscillate directional valve components
  80. Valve Adjustments, Oscillate Relief Valve
  81. Traction Manifold Components, 2WD
  82. Traction Manifold Components, 4WD
  83. Drive Oil Diverter Manifold Components (welder option)
  84. Valve Coils
  85. Turntable Rotation Assembly
  86. axle components
  87. Track Assembly - TRAX Option
  88. Hydraulic Generator
  89. fault codes
  90. Fault Codes - Control System
  91. Fault Code Display - Deutz D 2.9 L4 and Perkins 404F-22 Models
  92. Fault Code Display - Flashing and Solid LED's
  93. Fault Code Display - Soft Key Functions and Icons
  94. Fault Code Display - Main Menu Structure
  95. Fault Codes - Deutz D 2.9 L4 Engine
  96. Fault Codes - Ford MSG-425 Engine
  97. Electrical Symbols Legend
  98. Hydraulic Symbols Legend
  99. electrical abbreviations legend
  100. ford engine relay layout
  101. Connector Pin Legend
  102. Engine Wire Harness Deutz D 2.9 L4 Models
  103. Deutz D 2.9 L4 Models
  104. Ground Control Box Wiring Diagram - ANSI Deutz D 2.9 L4 Models
  105. Platform Control Box Wiring Diagram - ANSI Deutz D 2.9 L4 Models
  106. Platform Switch Panel Wiring Diagram - ANSI Deutz D 2.9 L4 Models
  107. Electrical Schematic - ANSI Perkins 404F-22 Models
  108. Ground Control Box Wiring Diagram - ANSI Perkins 404F-22 Models
  109. Platform Control Box Wiring Diagram - ANSI Perkins 404F-22 Models
  110. Platform Switch Panel Wiring Diagram - ANSI Perkins 404F-22 Models
  111. Ford MSG-425 EFI Models
  112. Ground Control Box Wiring Diagram - ANSI / CSA Ford MSG-425 EFI Models
  113. Platform Control Box Wiring Diagram - ANSI / CSA Ford MSG-425 EFI Models
  114. Platform Switch Panel Wiring Diagram - ANSI / CSA Ford MSG-425 EFI Models
  115. Electrical Schematic - CE Ford MSG-425 EFI Models
  116. Ground Control Box Wiring Diagram - CE Ford MSG-425 EFI Models
  117. Platform Control Box Wiring Diagram - CE Ford MSG-425 EFI Models
  118. Platform Switch Panel Wiring Diagram - CE Ford MSG-425 EFI Models
  119. Perkins 404D-22 Models
  120. Electrical Schematic - AUS Ford MSG-425 EFI Models
  121. Ground Control Box Wiring Diagram - AUS Ford MSG-425 EFI Models
  122. Platform Control Box Wiring Diagram - AUS Ford MSG-425 EFI Models
  123. Platform Switch Panel Wiring Diagram - AUS Ford MSG-425 EFI Models
  124. CTE Option Wiring Diagram
  125. Hydraulic Generator Option Wiring Diagram- MTE
  126. kW Hydraulic Generator Electrical Schematic- Welder Option
  127. kW Hydraulic Generator Wiring Diagram- Welder Option
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Lifting Systems
Table of contents
  1. Table Of Contents
  2. Introduction
  3. Symbol and Hazard Pictorials Definitions
  4. General Safety
  5. Personal Safety
  6. Work Area Safety
  7. Legend
  8. Controls
  9. Inspections
  10. Operating Instructions
  11. Transport and Lifting Instructions
  12. Maintenance
  13. Specifications
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Lifting Systems
Table of contents
  1. Introduction
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. A Machine Specifications
  8. Pre-Delivery Preparation
  9. Maintenance Inspection Report
  10. A-1 Perform Pre-operation Inspection
  11. A-3 Perform Engine Maintenance - Deutz Models
  12. A-5 Perform Engine Maintenance - Perkins Models
  13. A-7 Check for Fuel Leaks
  14. A-8 Check the High Pressure Hydraulic Filter Condition Indicator
  15. A-10 Perform 30 Day Service
  16. A-12 Perform Engine Maintenance - Ford and Perkins Models
  17. A-14 Check and Adjust the Engine RPM - Perkins Models
  18. A-15 Grease the Turntable Rotation Bearing and Rotate Gear
  19. A-17 Perform Engine Maintenance - Ford Models
  20. B-1 Inspect the Battery
  21. B-2 Inspect the Electrical Wiring
  22. B-3 Perform Engine Maintenance - Deutz 1011F Models
  23. B-5 Check the Oil Cooler and Cooling Fins - Deutz Models
  24. B-6 Inspect the Tire and Wheels (including lug nut torque)
  25. B-8 Check the Oil Level in the Drive Hubs
  26. B-10 Test the Engine Idle Select
  27. B-12 Test the Drive Brakes
  28. B-13 Test the Drive Speed - Stowed Position
  29. B-15 Perform Hydraulic Oil Analysis
  30. B-17 Replace the Fuel Filter/Water Separator Element - Perkins Models
  31. B-18 Test the Alarm Package (if equipped)
  32. B-19 Perform Engine Maintenance - Deutz Models
  33. B-21 Perform Engine Maintenance - Perkins Models
  34. C-1 Perform Engine Maintenance - Deutz Models
  35. C-4 Perform Engine Maintenance - Perkins Models
  36. D-1 Check the Boom Wear Pads
  37. D-3 Check the Free-wheel Configuration
  38. D-4 Replace the Drive Hub Oil
  39. D-5 Check and Adjust the Air/LPG Mixture - Ford Models
  40. D-6 Perform Engine Maintenance - Deutz Models
  41. D-8 Replace the Hydraulic Filters
  42. E-1 Test or Replace the Hydraulic Oil
  43. E-2 Perform Engine Maintenance - Deutz Models
  44. ALC-500 Circuit Board
  45. Joysticks
  46. Platform Leveling Slave Cylinder
  47. Platform Rotator
  48. Jib Boom
  49. Jib Boom Lift Cylinder
  50. Cable Track
  51. Boom
  52. Boom Lift Cylinder
  53. Platform Leveling Master Cylinder
  54. RPM Adjustment - Deutz Models
  55. Engine Fault Codes - Ford Models
  56. Function Pump
  57. Drive Pump
  58. Function Manifold Components
  59. Valve Adjustments - Function Manifold
  60. Jib Select and Platform Rotate Manifold Components
  61. Valve Adjustments, Oscillate Relief Valve
  62. Traction Manifold Components, 2WD (before serial no. 7569)
  63. Traction Manifold Components, 2WD (after serial no. 7568)
  64. Traction Manifold Components, 4WD (before serial no. 7569)
  65. Traction Manifold Components, 4WD (after serial no. 7568)
  66. Valve Coils
  67. Turntable Rotation Assembly
  68. A Fault Codes - Ford Engine
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Lifting Systems
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Lifting Systems
Table of contents
  1. Introduction
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Machine Specifications
  12. Hydraulic Oil Specifications
  13. Manifold Component Specifications
  14. Machine Torque Specifications
  15. Hydraulic Hose and Fitting Torque Specifications
  16. Pre-Delivery Preparation
  17. Maintenance Inspection Report
  18. A-2 Perform Pre-operation Inspection
  19. A-5 Inspect the Track Components, TRAX option
  20. A-6 Perform 30 Day Service
  21. A-8 Replace the Drive Hub Oil
  22. A-9 Perform Engine Maintenance - Perkins Models
  23. A-11 Perform Engine Maintenance - Ford Models
  24. A-12 Grease the Turntable Rotation Bearing and Rotate Gear
  25. A-14 Perform Engine Maintenance - Ford Models
  26. B-1 Inspect the Battery
  27. B-2 Inspect the Electrical Wiring
  28. B-3 Inspect the Air Filter
  29. B-4 Test the Key Switch
  30. B-6 Check the Exhaust System
  31. B-8 Inspect the Tires, Wheels and Lug Nut Torque
  32. B-9 Check the Drive Hub Oil Level and Fastener Torque
  33. B-10 Confirm the Proper Brake Configuration
  34. B-11 Check and Adjust the Engine RPM
  35. B-12 Test the Engine Idle Select
  36. B-13 Test the Fuel Select Operation - Ford Models
  37. B-14 Test the Ground Control Override
  38. B-16 Test the Platform Self-leveling
  39. B-18 Test the Drive Speed - Stowed Position
  40. B-20 Perform Hydraulic Oil Analysis
  41. B-21 Test the Alarm Package (if equipped) and the Descent Alarm
  42. B-22 Inspect the Fuel and Hydraulic Tank Cap Venting System
  43. B-23 Check the Track Tension and Fastener Torque - TRAX Option
  44. B-24 Perform Engine Maintenance - Ford Models
  45. C-1 Perform Engine Maintenance - Deutz and Perkins Models
  46. C-2 Grease the Platform Overload Mechanism (if equipped)
  47. C-6 Perform Engine Maintenance Ford Models
  48. D-1 Check the Boom Wear Pads
  49. D-2 Check the Turntable Rotation Bearing Bolts
  50. D-3 Check the Free-wheel Configuration
  51. D-4 Replace the Drive Hub Oil
  52. D-6 Replace the Hydraulic Filters
  53. D-7 Inspect for Turntable Bearing Wear
  54. E-1 Test or Replace the Hydraulic Oil
  55. E-2 Grease the Steer Axle Wheel Bearings, 2WD Models
  56. E-3 Perform Engine Maintenance - Deutz and Perkins Models
  57. E-4 Perform Engine Maintenance - Ford Models
  58. E-6 Perform Engine Maintenance - Deutz and Perkins Models
  59. E-7 Perform Engine Maintenance - Deutz Models
  60. E-9 Perform Engine Maintenance - Ford Models
  61. ALC-500 Circuit Board
  62. Joysticks
  63. Platform Leveling Slave Cylinder
  64. Platform Rotator
  65. Platform Overload System
  66. Part No. 102521 S-40 •
  67. Jib Boom
  68. Jib Boom Lift Cylinder
  69. Cable Track
  70. Boom
  71. Boom Lift Cylinder
  72. Platform Leveling Master Cylinder
  73. RPM Adjustment - Deutz Models
  74. Engine Fault Codes - Ford Models
  75. Function Pump
  76. Drive Pump
  77. Function Manifold Components
  78. Valve Adjustments - Function Manifold
  79. Valve Adjustments, Oscillate Relief Valve
  80. Traction Manifold Components, 2WD (before serial number 7569)
  81. Traction Manifold Components, 2WD (after serial number 7568)
  82. Traction Manifold Components, 4WD (before serial number 7569)
  83. Valve Coils
  84. Drive Oil Diverter Manifold Components (welder option)
  85. Turntable Rotation Assembly
  86. Track Assembly - TRAX Option
  87. Hydraulic Generator
  88. Electrical Symbols Legend
  89. Hydraulic Symbols Legend
  90. Ford DSG-423 Engine Relay Layout
  91. Connector Pin Legend
  92. Ground Control Box Wiring Diagram Deutz F3L-1011F Models
  93. Platform Control Box Wiring Diagram Deutz F3L-1011F Models
  94. Ground Control Box Wiring Diagram Perkins 704-30 Models
  95. Platform Control Box Wiring Diagram Perkins 704-30 Models
  96. Platform Control Box Switch Panel Wiring Diagram Perkins 704-30 Models
  97. Perkins 404-22 Models (before serial number 14832)
  98. Electrical Schematic Ford LRG-425 EFI Models (before serial number 7597)
  99. Ground Control Box Wiring Diagram Ford LRG-425 EFI Models (before serial number 7597)
  100. Platform Control Box Wiring Diagram Ford LRG-425 EFI Models (before serial number 7597)
  101. Platform Control Box Switch Panel Wiring Diagram Ford LRG-425 EFI Models (before serial number 7597)
  102. Ground Control Box Wiring Diagram Ford DSG-423 EFI Models (before serial number 14832)
  103. Ground Control Box Wiring Diagram Ford DSG-423 EFI Models (from serial number 14832)
  104. Platform Control Box Wiring Diagram Ford DSG-423 EFI Models (before serial number 14832)
  105. Platform Control Box Wiring Diagram Ford DSG-423 EFI Models (from serial number 14832)
  106. Platform Control Box Switch Panel Wiring Diagram Ford DSG-423 EFI Models (from serial number 11067 to 12509)
  107. Platform Control Box Switch Panel Wiring Diagram Ford DSG-423 EFI Models (from serial number 12510)
  108. Joystick Connector Diagram
  109. CTE Option Wiring Diagram
  110. MTE Hydraulic Generator Option Wiring Diagram
  111. Hydraulic Generator Wiring Diagram (welder option)
  112. Generator Hydraulic Schematic (welder option)
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Boom Lifts
Table of contents
  1. safety rules
  2. workplace inspection
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Lifting Systems
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Specifications
  6. Performance Specifications
  7. Hydraulic Component Specifications
  8. Manifold Component Specifications
  9. Machine Torque Specifications
  10. Hydraulic Hose and Fitting Torque Specifications
  11. Torque Procedure
  12. Repair Procedures
  13. Control System
  14. ALC-600 Service Mode
  15. How to Use the Recovery Mode
  16. Full Machine Calibration
  17. How to Adjust the Joystick Ramp Rate Setting
  18. How to Adjust the Joystick Threshold Setting
  19. July
  20. Display Module Menus
  21. How to Replace the Display Controller (DISCON) Module
  22. Platform Components
  23. Platform Rotator
  24. Platform Leveling Slave Cylinder
  25. Platform Overload System
  26. How to Perform Zero Load Platform Overload Calibration
  27. How to Replace the Platform Overload Load Cell
  28. Platform
  29. Jib Boom Lift Cylinder
  30. Primary Boom Components
  31. How to Repair the Cable Track
  32. Boom Lift Cylinder
  33. Boom Extension Cylinder
  34. Platform Leveling Master Cylinder
  35. Boom Length Sensor
  36. Engines
  37. Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models
  38. Hydraulic Pumps
  39. Drive Pump
  40. Manifolds
  41. Valve Adjustments - Function Manifold
  42. How to Adjust the Boom Extend Relief Valve
  43. Traction Manifold Components, 4WD
  44. Valve Adjustments, Traction Manifold
  45. Valve Adjustment - Oscillate Relief Valve
  46. Valve Coils
  47. Turntable Rotation Components
  48. How to Adjust the Turntable Rotation Gear Backlash
  49. How to Calibrate the Turntable Tilt Sensor
  50. Axle Components
  51. Track Components
  53. Section 4 Fault Codes
  54. Control System Fault Codes
  55. Control System Fault Codes (software version H and up)
  56. Engine Fault Codes
  57. Deutz D 2.9 L4 Engine Fault Codes
  58. Perkins 404F-22 Engine Fault Codes
  59. Ford MSG-425 Engine Fault Codes
  60. Section 5 Schematics
  61. Electrical Symbol Legend
  62. Hydraulic Symbols Legend
  63. Engine Relay Layout - All engines
  64. Engine Relay Layout - Perkins 404F-22T
  65. Circuit Connector Legend
  66. kW Generator Receptacle Wiring
  69. Electrical Schematic - TCON
  70. Electrical Schematic- Deutz 2.9 Models
  71. Electrical Schematic- Ford MSG425 Models
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Boom Lifts
Table of contents
  1. Table Of Contents
  2. Introduction
  3. Symbol and Hazard Pictorials Definitions
  4. General Safety
  5. Personal Safety
  6. Work Area Safety
  7. Legend
  8. Controls
  9. Inspections
  10. Operating Instructions
  11. emergency stop
  12. Transport and Lifting Instructions
  13. Maintenance
  14. Specifications
S-40 TRAX first page preview

S-40 TRAX

Brand: Genie | Category: Boom Lifts
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