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5 - 8 Genie Super Tower Part No. 32951November 2005Section 5 • Repair Procedures18 Lubricate with automotive grease the teeth ofthe drum gear and the pinion nut that mesheswith the drum gear.Do not allow grease or oil onto thefriction disks or the ratchet gear.19 Rotate the drum so that the two square cablekeeper holes are at the top. Install the cablekeeper clip to the outside of the drum with thetwo carriage bolts coming through from theinside. Install the lock washers and nut. Do nottighten down the nuts at this point.20 Route the end of the cable around the winchdrum and out through the remaining hole on theleft side wall of the drum.a number one columnb cablec winch drumd cable keeper clip21 Insert the end of the cable under the cablekeeper clip approximately 1 /2 inch / 13 mm andtighten the cable keeper clip.22 While holding the cable tight on the drum, rotatethe drum with a handle and spool the cableonto the drum neatly.Component damage hazard. Besure the cable winds onto thewinch drum evenly.acbdbREV B3-2How to Disassemble theTwo-speed WinchBodily injury hazard. Cables canfray. Always wear adequate handprotection when handling cable.1 Fully lower the carriage and remove the loadhandling attachment.2 Remove the cable retaining fasteners from thewinch drum. Remove the cable from the drum.3 Remove both handle retaining fasteners fromthe pinion shaft. Remove the handles.4 Remove the drum bolt and spacer. Remove thedrum, drum gear cover and housing spacer.5 Remove the input shaft cover.6 Remove the mounting fasteners from the springand ball housing.7 Remove the two springs and balls from thespring and ball housing.8 Slide the input shaft out of the winch housing.9 Remove the retaining ring from the pinion shaft.10 Remove the lock nut from the end of the pinionshaft (located on the outside of the winchhousing).Note the location and position ofthe components on the pinionshaft.11 Slide the pinion shaft to the right and removethe pinion spacer, pinion plate, ratchet gear,and friction disks. Turn the pinion gearcounterclockwise and slide it off the left side ofthe shaft.WINCHES
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