10 Self-Propelled Servicing Platform Part No. 114047Operator's Manual Second Edition • Fifth Printing1 37 Platform level switch8 Function override switch9 Glow plug switch10 Engine start switch11 Engine idle (rpm) select switchPlatform Control Panel1 Horn button2 Auxiliary power switch3 Drive enable indicator light4 Drive enable switch5 Jib boom up/down switch6 Platform rotate switch2Controls5 6 718192142022

Safe Operation in Hazardous Locations

Safety Rules

Controls

Pre-operation Inspection

Maintenance

Function Tests

Workplace Inspection

Operating Instructions

Transport and Lifting Instructions

Decals

Specifications

Genie Z45/25J Operator's Manual

Z45/25J

safety rules

personal safety

April

performance specifications

engine specifications

hydraulic specifications

about this section

maintenance inspection report

Z-30/20N (RJ

Z-51/30J

Z-34/22 BE

workplace inspection

specifications

hydraulic hose and fitting torque specifications

electrical system

machine controls

optional equipment

wear pads

fault codes

platform controls

electrical symbols legend

hydraulic symbols legend

repair procedures

foot switch

platform components

platform leveling slave cylinder

platform rotator

jib boom components, z-45/25j models

jib boom lift cylinder

jib boom / platform rotate manifold components, z-45/25j models

primary boom components

primary boom

boom lift cylinder

boom extension cylinder

secondary boom components

secondary boom lift cylinders

turntable covers

perkins 104-22 engine

ford lrg-425 efi engine

control relays

hydraulic pumps

drive pump

function manifold components

turntable rotation manifold components

directional valve manifold components

fuel and hydraulic tanks

turntable rotation components

yoke and hub

tie rod

oscillating axle components

non-steering axle components

drive hub

September

Performance Specifications

Hydraulic Component Specifications

Machine Torque Specifications

Hydraulic Hose and Fitting Torque Specifications

Torque Procedure

Section 3 Repair Procedures

Platform Controls

Joysticks

How to Adjust the Joystick Max-out Setting

How to Adjust the Joystick Ramp Rate Setting

How to Adjust the Joystick Threshold Setting

Platform Components

How to Bleed the Slave Cylinder

Platform Rotator

Platform Overload System

Jib Boom Components

Jib Boom Lift Cylinder

Primary Boom Components

How to Remove the Cable Track, Z-45/25J

How to Repair the Primary Boom Cable Track

How to Disassemble the Primary Boom

Primary Boom Lift Cylinder

Primary Boom Extension Cylinder

Platform Leveling Master Cylinder

Secondary Boom Components

Secondary Boom

Secondary Boom Lift Cylinders

Engines

How to Install the Flex Plate

How to install the Pump and Bell Housing Assembly

Ford MSG-425 Engine Fault Codes

Hydraulic Pumps

Drive Pump

How to Prime the Pump

Manifolds

Valve Adjustments - Function Manifold

How to Adjust the Secondary Boom Down Relief Valve

Jib Boom / Platform Rotate Manifold Components

Turntable Rotation Manifold Components

Directional Valve Manifold Components

How to Set Up the Directional Valve Linkage

Traction Manifold Components, 2WD

Valve Adjustments, 2WD Traction Manifold

Traction Manifold Components, 4WD

Valve Adjustments, 4WD Traction Manifold

Hydraulic Generator Manifold Components, 2.2kW

Valve Coils

Turntable Rotation Components

Axle Components

Oscillating Axle Cylinders

Section 4 Fault Codes

Control System Fault Codes

Fault Code Display - Deutz and Perkins Models

Fault Code Display - Flashing and Solid LED's - Deutz D 2.9 L4 and Perkins 404F-22 Models

Soft Key Functions and Icons Deutz D 2.9 L4 and Perkins 404F-22 Models

Main Menu Structure - Deutz D 2.9 L4 Models

Main Menu Structure - Perkins 404F-22 Models

Deutz D 2.9 L4 Engine Fault Codes

Perkins 404F-22 Engine Fault Codes

Section 5 Schematics

Electrical Symbol Legend

Hydraulic Symbols Legend

Electrical Component and Wire Color Legends

Ford Engine Relay Layout

Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22

Ford MSG-425 EFI Engine Wire Harness

Deutz D 2.9 L4 Engine Wire Harness

Perkins 404F-22 Engine Wire Harness

Electrical Schematic, Options (All Models)

Ground Control Box Terminal Strip Wiring Diagram, Options

Platform Control Box Wiring Diagram, Options

Wiring Diagram - Battery, Hydraulic Oil and Engine Oil Heater Options

Wiring Diagram, 2.2kW Hydraulic Generator

Hydraulic Schematics

Hydraulic Schematic, 2WD Models

Hydraulic Schematic, 4WD Models

Electrical Schematic, Ford MSG-425 EFI Models (ANSI/CSA)

Ground Control Box Terminal Strip Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)

Ground Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)

Platform Control Box Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)

Ground Control Box Terminal Strip Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)

Ground Control Box Switch Panel Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)

Platform Control Box Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)

Platform Control Box Switch Panel Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)