Genie Z45/25J manuals
Z45/25J
Table of contents
- safety rules
- personal safety
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- specifications
- performance specifications
- hydraulic specifications
- hydraulic hose and fitting torque specifications
- electrical system
- machine controls
- about this section
- maintenance inspection report
- optional equipment
- wear pads
- fault codes
- platform controls
- electrical symbols legend
- hydraulic symbols legend
- repair procedures
- foot switch
- platform components
- platform leveling slave cylinder
- platform rotator
- jib boom components, z-45/25j models
- jib boom lift cylinder
- jib boom / platform rotate manifold components, z-45/25j models
- primary boom components
- primary boom
- boom lift cylinder
- boom extension cylinder
- secondary boom components
- secondary boom lift cylinders
- turntable covers
- perkins 104-22 engine
- ford lrg-425 efi engine
- control relays
- hydraulic pumps
- drive pump
- function manifold components
- turntable rotation manifold components
- directional valve manifold components
- fuel and hydraulic tanks
- turntable rotation components
- yoke and hub
- tie rod
- yoke and hub
- oscillating axle components
- non-steering axle components
- drive hub
Z45/25J
Table of contents
- September
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Section 3 Repair Procedures
- Platform Controls
- Joysticks
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
- Platform Components
- How to Bleed the Slave Cylinder
- Platform Rotator
- Platform Overload System
- Jib Boom Components
- Jib Boom Lift Cylinder
- Primary Boom Components
- How to Remove the Cable Track, Z-45/25J
- How to Repair the Primary Boom Cable Track
- How to Disassemble the Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom Components
- Secondary Boom
- Secondary Boom Lift Cylinders
- Engines
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- Ford MSG-425 Engine Fault Codes
- Hydraulic Pumps
- Drive Pump
- How to Prime the Pump
- Manifolds
- Valve Adjustments - Function Manifold
- How to Adjust the Secondary Boom Down Relief Valve
- Jib Boom / Platform Rotate Manifold Components
- Turntable Rotation Manifold Components
- Directional Valve Manifold Components
- How to Set Up the Directional Valve Linkage
- Traction Manifold Components, 2WD
- Valve Adjustments, 2WD Traction Manifold
- Traction Manifold Components, 4WD
- Valve Adjustments, 4WD Traction Manifold
- Hydraulic Generator Manifold Components, 2.2kW
- Valve Coils
- Turntable Rotation Components
- Axle Components
- Oscillating Axle Cylinders
- Section 4 Fault Codes
- Control System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- Fault Code Display - Flashing and Solid LED's - Deutz D 2.9 L4 and Perkins 404F-22 Models
- Soft Key Functions and Icons Deutz D 2.9 L4 and Perkins 404F-22 Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-22 Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-22 Engine Fault Codes
- Section 5 Schematics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Electrical Component and Wire Color Legends
- Ford Engine Relay Layout
- Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22
- Ford MSG-425 EFI Engine Wire Harness
- Deutz D 2.9 L4 Engine Wire Harness
- Perkins 404F-22 Engine Wire Harness
- Electrical Schematic, Options (All Models)
- Ground Control Box Terminal Strip Wiring Diagram, Options
- Platform Control Box Wiring Diagram, Options
- Wiring Diagram - Battery, Hydraulic Oil and Engine Oil Heater Options
- Wiring Diagram, 2.2kW Hydraulic Generator
- Hydraulic Schematics
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
- Electrical Schematic, Ford MSG-425 EFI Models (ANSI/CSA)
- Ground Control Box Terminal Strip Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)
- Ground Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)
- Platform Control Box Wiring Diagram Ford MSG-425 EFI Models (ANSI/CSA)
- Ground Control Box Terminal Strip Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)
- Ground Control Box Switch Panel Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)
- Platform Control Box Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)
- Platform Control Box Switch Panel Wiring Diagram - Deutz D2011 L03i Perkins 404D-22 Models (ANSI/CSA)
- Ground Control Box Terminal Strip Wiring Diagram Deutz D 2.9 L4 Models (ANSI)
- Platform Control Box Wiring Diagram - Deutz D 2.9 L4 Models (ANSI)
- Electrical Schematic, Perkins 404F-22 Models (ANSI)
- Ground Control Box Terminal Strip Wiring Diagram Perkins 404F-22 Models (ANSI)
- Ground Control Box Switch Panel Wiring Diagram Perkins 404F-22 Models (ANSI)
- Platform Control Box Wiring Diagram Perkins 404F-22 Models (ANSI)
- Platform Control Box Switch Panel Wiring Diagram Perkins 404F-22 Models (ANSI)
- Electrical Schematic, Ford MSG-425 EFI Models (AS)
- Platform Control Box Wiring Diagram - Ford MSG-425 EFI Models (AS)
- Platform Control Box Switch Panel Wiring Diagram Ford MSG-425 EFI Models (AS)
- Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (AS)
- Ground Control Box Terminal Strip Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS)
- Ground Control Box Switch Panel Wiring Diagram Deutz 2011 L03i / Perkins 404D-22 Models (AS)
- Platform Control Box Wiring Diagram - Deutz 2011 L03i Perkins 404D-22 Models (AS)
- Platform Control Box Switch Panel Wiring Diagram - Deutz 2011 L03i Perkins 404D-22 Models (AS)
- Electrical Schematic, Ford MSG-425 EFI Models (CE)
- Platform Control Box Wiring Diagram - Ford MSG-425 EFI Models (CE)
- Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (CE)
- Ground Control Box Terminal Strip Wiring Diagram - Deutz 2011 L03i / Perkins 404D-22 Models (CE)
- Ground Control Box Switch Panel Wiring Diagram - Deutz 2011 L03i / Perkins 404D-22 Models (CE)
- Platform Control Box Switch Panel Wiring Diagram - Deutz 2011 L03i / Perkins 404D-22 Models (CE)
Z45/25J
Table of contents
Z45/25J
Table of contents
- Introduction
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- A Machine Specifications
- A Hydraulic Specifications
- A Hydraulic Hose and Fitting Torque Specifications
- Pre-delivery Preparation
- Maintenance Inspection Report
- A-1 Perform Pre-operation Inspection
- A-3 Check for Hydraulic Leaks
- A-5 Perform Function Tests
- A-8 Perform Engine Maintenance
- A-10 Perform Engine Maintenance
- A-12 Perform Engine Maintenance
- B-1 Check the Radiator
- B-3 Check the Batteries
- B-4 Inspect the Electrical Wiring
- B-6 Confirm the Proper Brake Configuration
- B-8 Check and Adjust the Engine RPM
- B-10 Test the Platform Self-leveling
- B-12 Test the Drive Brakes
- B-13 Test the Drive Speed - Stowed Position
- B-15 Test the Alarm Package (if equipped)
- B-16 Test the Turntable Rotation Stop
- B-18 Replace the Hydraulic Tank Return Filter
- B-20 Perform Engine Maintenance
- C-1 Perform Engine Maintenance
- C-4 Perform Engine Maintenance
- D-1 Check the Primary Boom Wear Pads
- D-3 Check the Free-wheel Configuration
- D-4 Replace the Drive Hub Oil
- D-6 Perform Engine Maintenance
- E-1 Test or Replace the Hydraulic Oil
- E-2 Perform Engine Maintenance
- E-3 Grease the Steer Axle Wheel Bearings
- Controllers
- Platform Leveling Slave Cylinder
- Platform Rotator
- Jib Boom
- Jib Boom Lift Cylinder
- Cable Track
- Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom
- Secondary Boom Lift Cylinders
- Timing Adjustment
- Generator Pulley
- Generator Belts
- Auxiliary Pump
- Function Manifold Components (before serial number 17841)
- Function Manifold Components (from serial number 17841 to 20379)
- Function Manifold Components (from serial number 20380 to 22565)
- Function Manifold Components (after serial number 22565)
- Valve Adjustments - Function Manifold
- Jib Boom / Platform Rotate Manifold Components
- Turntable Rotation Manifold Components
- Rotation Hydraulic Motor (before serial number 18367)
- Turntable Rotation Assembly (after serial number 18366)
- Motor Controller
Z45/25J
Table of contents
- Table Of Contents
- Machine Specifications
- hydraulic specifications
- hydraulic hose and fitting torque specifications
- Scheduled Maintenance Procedure
- maintenance inspection report
- Repair Procedures
- Steer Axle Components
- tie rod
- Non-steer Axle Components
- Fiberglass Covers
- Electrical Schematic
- Ground Control Box Terminal Strip Wiring Diagram
- Ground Control Box Switch Panel Wiring Diagram
- Platform Control Box Wiring Diagram
- Platform Control Box Switch Panel Wiring Diagram
- Engine Panel Diagram
- Power Cable Diagram
- Hydraulic Schematic
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