Harsco Industrial P-K SONIC SC-3000 Installation & Owner's Manual

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Harsco Industrial P-K SONIC SC-3000 Installation & Owner's Manual Manual pdf 5 page image

6 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351SaFeTY Gas Fired Boiler7Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351SaFeTYGas Fired Boiler2.4.2 Crush hazardslifting hazards! Use properly rated lifting equipment to lift and positionthe boiler. The load is unbalanced. Test balance before liftingoff the floor. Do not allow personnel beneath the lifted load.Refer to approximateweights in the table.2.4.5 slip, Fall hazardstripping hazard! Do not install piping on floor surfaces. Maintain clear path around boiler.slip and fall hazard! Use drip pan to catch water while draining the boiler.Maintain dry floor surfaces.slip and fall hazard! Do not locate intake or exhaust terminations directly above a walkway; drippingof condensation can cause icing of the walking surface. (See section 3.5)Fall hazard! Do not stand on boiler.2.4.4 Pressure hazardsPressure hazard! Hot fluids. Install isolation valves on boilerwater inlet and outlet. Make sure isolation valves are closedbefore servicing boiler.Pressure hazard! Hot fluids. Annually test safety relief valvefor proper operation. Do not operate boiler with faulty reliefvalve.2.4.1 electrical hazardsshock hazard! Properly lockout/tagout the electrical serviceand all other energy sources before working on or near theboiler.shock hazard! Do not spray water directly on this boiler oron any electrical components.electrical hazard! Do not alter wiring connections.Proper training is the best protection against accidents. It is essential toread, understand, and follow the recommendations of this manual beforeinstalling, operating, or servicing this equipment. Failure to do so couldresult in fire or explosion and serious injury, death, and/or property damage.Operating and service personnel must be thoroughly familiar with the basicconstruction of the SC-3000 and SC-4000 boilers, the use and locationsof the controls, the operation of the boilers, adjustment of their variousmechanisms, and all applicable safety precautions. If any of the provisionsof this manual are not fully and completely understood, contact HarscoIndustrial, Patterson-Kelley Technical Service at 570.476.7261 or toll free at877.728.5351.2.4 hazard WarnIngs2.3 TraInIngBoiler size Weight in PoundsSC-3000 1,850 lbsSC-4000 1,900 lbsGas may lose its odor. Proper gassensing equipment and proceduresshould be used for leak checks.! WARNING! WARNING! AVERTISSEMENT! Improper installation, adjustment,alteration, service, or maintenancecan cause property damage, personalinjury or loss of life.Read and understand the installationand Owner’s manual provided with thisboiler. Installation and service must beperformed by experienced andknowledgeable personnel who havebeen trained on this series boiler.!Une installation, un réglage, unchangement ou un entretieninappropriés peuvent causer desdommages matériels, des blessurescorpoeiles ou la mort.Lire et bien comprendre le Manueld’installation et du propriétaire fourni aveccette chaudière. L’installation et le servicedolvent être effectués par un personnelexpérimenté et compétent qui a reçu uneformation sur la chaudière de cette série.! CAUTION! ATTENTIONBurn hazard.Some componentsare hot to the touch.Allow time to cool aftershutdown and do not touchduring operation.Risque de brûlures.Certains composantssont très chauds.Allouer un temps derefroidissement aprèsl’arrêt et ne pas toucherpendant le functionnement.! AVERTISSEMENT ! WARNINGElectrical Hazard.Contact may cause electricalshock and injury.Follow lockout/tagout procedurewhen servicing.Risque électrique.Un contact causera un chocélectrique et des blessures.Suivre les procédures deverrouillage/signalisation lors del’entretien.! WARNINGImproper use mayresult in fire or injury.Read instructions/safetymanual before installing,operating or servicing boiler.The safety labels shown beloware affixed to your boiler. Althoughthe labels are of high quality,they may become dislodged orunreadable over time. ContactHarsco Industrial, Patterson-Kelleyat 570.476.7261 or toll-free at877.728.5351 for replacements.noTICe!2.4.6 Chemical hazardsChemical hazards from cleaning products. Use cautionwhen cleaning the system. The use of professionalassistance is recommended. Use safe procedures for thedisposal of all cleaning solutions.Combustion Condensate – an acidic pH of approximately 3.0to 5.0 can be expected. Use PVC, CPVC, or other corrosionresistant piping for drainage. Collection and disposal must be in accordance with all applicable regulations.A condensate neutralization kit is available. Please contact your local Harsco Industrial, Patterson-Kelleyrepresentative for more information.!General Warning!General Warning!General Warning!General Warning!General Warning2.4.7 Burn, Fire and explosion hazardsBurn, fire, and explosion hazards! Installation must be in strict conformance to all applicable codesand standards including NFPA 54, ANSI Z223.1 and CAN/CSA B.149. Install all required vent lines for gasdevices. Refer to Section 3.6.hazard from incorrect fuels! Possible fire, explosion, overheating, and damage. Do not use anyfuels except the design fuels for the unit.Overfire hazards! High pressure in gas supply could result in overfiring of this or other devicessupplied from the same source.Fire and explosion hazards! Close the main gas shutoff before servicing boiler.Fire and explosion hazards! Do not store or use gasoline or other flammable vapors or liquids in thevicinity of this or any other gas fired appliance.Burn hazard! Possible hot surfaces. Do not touch gas vent during firing operation. Use only factory recommendedvent components.Burn hazard! Pipes, vents, and boiler components could be hot. Do not touch piping or stack surfaces duringoperation or immediately after shutdown of the boiler.Burn hazard! Hot flue! Use caution when servicing or draining boiler.Fire and explosion hazards! Use caution when servicing burner. Propane (LPG) is heavier than air and may lingerin the combustion chamber, vent lines, or elsewhere.Gas leak hazard! Make sure the burner is installed correctly and blower/transition is securely fastened followingany maintenance performed on them. These connections may leak gas if assembled incorrectly.Gas leak hazard! All threaded gas connections must be made using a pipe compound that is resistant to liquefiedpetroleum gas. Do not use Teflon™ tape on threaded gas piping.Gas leak hazard! Check entire gas train for leaks after installation. If there is a smell of gas, shut down the boilerand obtain immediate assistance from trained service personnel and/or your local fire department.Overfire hazard! Possible fire and explosion from excess gas pressure. Make sure that gas inlet pressure does notexceed 14 inches wc.Overfire hazard! Possible fire and explosion. Possible malfunction of regulators and/or gas safety shut off/controlvalves. Maintain all gas train components in good condition. Do not alter wiring connections. Annual inspection byfactory-trained personnel for proper set-up and operation is recommended.Overfire and underfire hazards! Possible fire, explosion, overheating, and component failure. Do not attempt toadjust firing rate of the boiler. The firing rate must be adjusted only by factory trained personnel.!General Warning! WARNINGImproper use mayresult in fire or injury.Read instructions/safetymanual before installing,operating or servicing boiler.Hot Surface2.4.3 Bump Hazard from overhead ductwork and piping.Install components with adequate vertical clearance.!General Warning