Ideal Boilers Classic FF 330 Installation And Servicing

Ideal Boilers Classic FF 330 Installation And Servicing Manual pdf 6 page image

6Classic FF - Installation & ServicingGENERALIf the appliance is to be installed in a room containing a bath orshower then, providing waterjets are not going to be used forcleaning purposes (such as communal baths/showers), theappliance can be installed in Zone 3, as detailed in BS.7671.Where installation will be in an unusual location, specialprocedures may be necessary and BS.6798 gives detailedguidance on this aspect.Compartment InstallationsA compartment used to enclose the boiler MUST be designedand constructed specially for this purpose.An existing cupboard or compartment may be used, provided itis modified for the purpose.In both cases details of essential features of cupboards/compartment design, including airing cupboard installation, areto conform to the following :! BS. 6798.! The position selected for installation MUST allow adequatespace for servicing in front of the boiler and for air circulationaround the boiler. Refer to 'Air Supply'.! For the minimum clearances required for safety andsubsequent service refer to the wall mounting diagram,Frame 2. In addition, sufficient space may be required to allowlifting access to the wall mounting plate.GAS SUPPLYThe local gas supplier should be consulted, at the installationplanning stage, in order to establish the availability of an adequatesupply of gas. An existing service pipe must NOT be used withoutprior consultation with the local gas supplier.The boiler is to be installed only on a gas supply with a governed meter.A gas meter can only be connected by the local gas supplier or bya local regional contractor.An existing meter should be checked, preferably by the gas supplier,to ensure that the meter is adequate to deal with the rate of gassupply required. A MINIMUM pressure of 20 mbar MUST beavailable at the boiler inlet with the boiler operating.Installation pipes MUST be fitted in accordance with BS. 6891. InIE refer to I.S. 813:2002. Pipework from the meter to the boilerMUST be of an adequate size. FF3100 models should be piped in22mm minimum. The final 1 metre may be run in 15mm if it isvisible.The complete installation MUST be tested for gas soundness andpurged as described in the above code.FLUE INSTALLATIONPluming may occur at the terminal so terminal positions whichwould cause a nuisance should be avoided.The flue must be installed in accordance with therecommendations of BS. 5440-1:2000. In IE refer to I.S. 813:2002.The following notes are intended for general guidance:-1. The boiler MUST be installed so that the terminal is exposedto external air.2. It is important that the position of the terminal allows the freepassage of air across it at all times.3. Minimum acceptable spacing from the terminal to obstructionsand ventilation openings are specified in Table 3.4. Where the lowest part of the terminal is fitted less than 2m(6'6") above a balcony, above ground or above a flat roof towhich people have access then the terminal MUST be protectedby a purpose designed guard. The minimum spacing in Table 3,Nos. 2,3, 4, 5 and 6 would be 75mm in order to allow a terminalguard to be fitted.Terminals guards are available from boiler suppliers - ask forTFC Flue Guard, Model K1. In case of difficulty seek advicefrom:Grasslin (UK) Ltd., Tower House, Vale Rise, Tonbridge,Kent TN9 1TB.Tel: +44 (0) 1732 359 888. Fax: +44 (0) 1732 354 445www.tfc-group.co.ukEnsure that the guard is fitted centrally.5. The flue assembly shall be so placed or shielded as to preventignition or damage to any part of any building.6. The air inlet/products outlet duct and the terminal of the boilerMUST NOT be closer than 25mm (1") to combustible material.Detailed recommendations on the protection of combustiblematerial are given in BS.5440-1:2000. In IE refer to I.S.813:2002.7. Where it is essential that the terminal wall plate is fitted, i.e.wall thicknesses over 600mm (23 1/2 ") or with an inaccuratelycut hole, the minimum spacing in Table 3 Nos. 2,3, 4, 5 and 6would be 60mm (2 1/2 ") in order to allow the terminal wall plateto be fitted.IMPORTANT. It is absolutely ESSENTIAL to ensure, in practice, thatproducts of combustion discharging from the terminal cannot re-enter the building or any other adjacent building through ventilators,windows, doors, other sources of natural air infiltration, or forcedventilation/air conditioning.If this should occur, the appliance MUST be turned OFF, labelled'unsafe' and corrective action taken.TERMINALThe terminal assembly can be adapted to accommodate variouswall thicknesses. Refer to Frame 10.AIR SUPPLYDetailed recommendations for air supply are given in BS.5440:2.In IE refer to I.S. 813:2002.The following notes are for general guidance:1. It is NOT necessary to have a purpose provided air vent in theroom or internal space in which the boiler is installed.Table 3 - Balanced flue terminal positionApproved Manufacturer’s ClearancesTerminal Position Minimum Spacing1a. Directly BELOW an opening, air brick,opening window, etc. 300 mm (12")1b. Directly ABOVE an opening, air brick,opening window, etc. 300 mm (12")1c. HORIZONTALLY to an opening,air brick, opening window, etc. 300 mm (12")2. Below guttering, drain pipes or soil pipes 25 mm ( 1")3. Below eaves 25 mm ( 1")4. Below balconies or a car port roof 25 mm ( 1")5. From vertical drain pipes or soil pipes 25 mm ( 1")6. From an internal or external corner orto a boundary alongside the terminal 25 mm ( 1")7. Above adjacent ground, roof orbalcony level 300 mm (12")8. From a surface or a boundaryfacing the terminal 600 mm (24")9. From a terminal facing a terminal 1200 mm (48")10. From an opening in a car port(e.g. door or window) into dwelling 1200 mm (48")11. Vertically from a terminal on thesame wall 1500 mm (60")12. Horizontally from a terminal on the wall 300 mm (12")