Ideal Boilers Mexico Super FF440 Installation And Servicing Manual

4 Mexico Super FF440 - FF480 - Installation & ServicingGENERALThis boiler may require 2 or more operatives to move it to itsinstallation site, remove it from its packaging base and duringmovement into its installation location. Manoeuvring the boilermay include the use of a sack truck and involve lifting, pushingand pulling. The use of 1î pipe stubs of suitable lengths maybe temporarily screwed into the boiler tappings to act ashandles.Caution should be exercised during these operations.Operatives should be knowledgeable in handling techniqueswhen performing these tasks and the following precautionsshould be considered:ï Split the boiler down to reduce the weight, e.g. removecasing and hardware pack. Refer to Frames 5 & 6.ï Be physically capable.ï Use PPE as appropriate, e.g. gloves, safety footwear.During all manoeuvres and handling actions, every attemptshould be made to ensure the following unless unavoidableand/or the weight is light.ï Keep back straight.ï Avoid twisting at the waist.ï Avoid upper body/top heavy bending.ï Always grip with the palm of the hand.ï Use designated hand holds.ï Keep load as close to the body as possible.ï Always use assistance if required.OPTIONAL EXTRA KITSExtension Duct Kit Pack D.Programmer Kit Fits neatly within the casing. Separate fittinginstructions are included with this kit.Overheat is available to allow the boiler to be usedThermostat Kit on sealed water systems.Flue Elbow Kits 90 degree pack45 degree packGAS SAFETYCURRENT GAS SAFETY (INSTALLATION AND USE)REGULATIONS OR RULES IN FORCE.The appliance is suitable only for installation in GB and IE andshould be installed in accordance with the rules in force.In GB, the installation must be carried out by a CORGIRegistered Installer or in IE by a competent person. It must becarried out in accordance with the relevant requirements of the:ï Gas Safety (Installation and Use) Regulationsï The appropriate Building Regulations either The BuildingRegulations, The Building Regulations (Scotland), BuildingRegulations (northern Ireland).ï The Water Fittings Regulations or Water byelaws inScotland.ï The Current I.E.E. Wiring Regulations.Where no specific instructions are given, reference should bemade to the relevant British Standard Code of Practice.In IE, the installation must be carried out by a CompetentPerson and installed in accordance with the current edition ofI.S.813 "Domestic Gas Installations", the current BuildingRegulations and reference should be made to the currentETCI rules for electrical installation.Detailed recommendations are contained in the following BritishStandard Codes of Practice:BS. 6891 Low pressure installation pipes.BS. 6798 Installation of gas fired hot water boilers of ratedinput not exceeding 60 kW.BS. 5449:1 Forced circulation hot water systems (smallbore and microbore domestic central heatingsystems).BS. 5546 Installation of gas hot water supplies fordomestic purposes (2nd Family Gases).BS. 5440: 1 Flues for gas appliances of rated input notexceeding 60 kW.BS. 5440: 2 Ventilation for gas appliances of rated input notexceeding 60 kW.BS 7593 Treatment of water in Domestic Hot WaterCentral Heating Systems.Health and Safety Document No. 635.The Electricity at Work Regulations, 1989.Manufacturerís notes must NOT be taken in any way asoverriding statutory obligations.IMPORTANT. These appliances are certificated by the BritishStandards Institution for safety and performance. It isimportant, therefore, that no external control devices, e.g. fluedampers, economisers etc., are directly connected to theseappliances unless covered by these Installation and ServicingInstructions or otherwise recommended by Caradon IdealLtd. in writing. If in doubt please enquire.Any direct connection of a control device not approved byCaradon Ideal Ltd. could invalidate the BSI Certification andthe normal appliance warranty. It could also infringe the GasSafety Regulations and the above regulations or otherstatutory requirements.SAFE HANDLING OF SUBSTANCESCare should be taken when handling the boiler insulationpanels, which can cause irritation to the skin. No asbestos,mercury or CFCs are included in any part of the boiler.LOCATION OF BOILERThe boiler must be installed on a flat and level floor, capableof adequately supporting the weight of the boiler and anyancillary equipment.1. This appliance is NOT suitable for use in a directhot water system.2. If the boiler is to be used on a sealed system anOverheat Thermostat Kit is available and mustbe installed in accordance with the instructionssupplied with the kit.1 BOILER WATER CONNECTIONSBoiler Dimension AFF440 152mm (6")FF450 / FF460 226mm (8 7/8 ")FF470 / FF480 226mm (8 7/8 ")