Jäger Z42-D160.19 S3A Manual

Item no. 10301083, Revision 10 3 ( 36 )Contents:Translation of the original manual1 Preliminary information 41.1 Purpose of the manual ...................................................... 41.2 Explanation of symbols used .......................................... 42 Transport and packaging 52.1 Scope of supply of HF spindle ........................................ 52.1.1 Service set................................................................. 52.1.2 Optional accessories............................................. 52.1.3 Documentation supplied.................................... 62.2 Packaging of HF spindle.................................................... 63 Designated use 63.1 Permissible types of machining ..................................... 63.2 Permissible materials ......................................................... 64 Safety instructions 74.1 Safe working.......................................................................... 84.2 Shutdown of HF spindle ................................................... 94.3 Installation and maintenance ......................................... 94.4 Modification and repair..................................................... 94.5 Improper operation ............................................................ 95 Technical description 105.1 Connections of HF spindle ............................................. 105.2 Electrical connection........................................................ 105.3 Cooling .................................................................................. 115.3.1 Cooling via spindle holder................................ 115.4 Sealing air............................................................................. 115.5 Pneumatic tool change ................................................... 116 Technical Specifications 126.1 Dimensions .......................................................................... 136.2 Technical data sheet (KL2004 , AC-Motor) ............... 146.2.1 Performance Diagram........................................ 156.3 Wiring diagram................................................................... 166.4 Motor protection PTC 160°C.......................................... 176.5 Speed sensor (digital differential magneto resistor).................................................................................................. 186.6 ESD protection.................................................................... 186.7 Air-borne noise emissions.............................................. 197 Operating location 198 Installation 208.1 Installing the HF spindle ................................................. 208.2 Diameter of media supply line ..................................... 208.3 Compressed air................................................................... 218.3.1 Air purity classes (ISO 8573-1) ......................... 218.3.2 Setting the sealing air ........................................ 218.3.3 Setting values........................................................ 229 Commissioning 229.1 Running-in schedule ........................................................ 239.2 Daily start-up....................................................................... 239.3 Shutdown signal................................................................ 239.4 Commissioning after storage........................................ 2310 Tool change 2410.1 Clockwise.............................................................................. 2410.2 Pneumatic direct change................................................ 2410.2.1 Changing the collet............................................. 2510.3 Tool changing station (optional accessory)............. 2610.3.1 pneumatic direct change.................................. 2610.3.2 Installing the changing station....................... 2610.3.3 Maintenance.......................................................... 2611 Tools for high speed cutting 2711.1 Broken-off tool.................................................................... 2712 Maintenance 2812.1 Ball bearings ........................................................................ 2812.2 Daily cleaning ..................................................................... 2812.2.1 Before commencing work ................................ 2812.2.2 With every tool change ..................................... 2812.2.3 Every time the clamping device is changed.................................................................................... 2912.3 In the case of storage ....................................................... 2912.4 Monthly maintenance ..................................................... 2912.5 Long periods of storage.................................................. 2912.6 Maximum storage time ................................................... 2913 Dismantling 3013.1 Disposal and environmental protection ................... 3014 Service and repairs 3114.1 Service partners ................................................................. 3114.2 Malfunctions........................................................................ 3215 Declaration of Incorporation 35