Jäger Z45-D160.05 S3 Manual

Item no. 10301100, Revision 01 3 ( 40 )Contents:Translation of the original manual1 Preliminary information 41.1 Purpose of the manual ...................................................... 41.2 Explanation of symbols used .......................................... 42 Transport and packaging 52.1 Scope of supply of HF spindle ........................................ 52.1.1 Service set................................................................. 52.1.2 Optional accessories............................................. 52.1.3 Documentation supplied.................................... 62.2 Packaging of HF spindle.................................................... 63 Designated use 73.1 Permissible types of machining ..................................... 73.2 Permissible materials ......................................................... 74 Safety instructions 84.1 Safe working.......................................................................... 94.2 Shutdown of HF spindle ................................................. 104.3 Installation and maintenance ....................................... 104.4 Modification and repair................................................... 104.5 Improper operation .......................................................... 105 Technical description 115.1 Connections of HF spindle ............................................. 115.2 Electrical connection........................................................ 125.3 Cooling .................................................................................. 125.3.1 Cooling via spindle holder................................ 135.4 Sealing air............................................................................. 135.5 Taper cleaning .................................................................... 135.6 Pneumatic tool change ................................................... 136 Technical Specifications 146.1 Dimensions .......................................................................... 156.2 Technical data sheet (KL2006 , AC-Motor) ............... 166.2.1 Performance Diagram........................................ 176.3 Wiring diagram................................................................... 186.4 Motor protection PTC 100°C.......................................... 196.5 Speed sensor (digital differential magneto resistor).................................................................................................. 206.6 Air-borne noise emissions.............................................. 217 Operating location 228 Installation 238.1 Installing the HF spindle ................................................. 238.2 Diameter of media supply line ..................................... 238.3 Compressed air................................................................... 248.3.1 Air purity classes (ISO 8573-1) ......................... 248.3.2 Setting the sealing air ........................................ 248.3.3 Setting values........................................................ 259 Commissioning 269.1 Running-in schedule ........................................................ 269.2 Daily start-up....................................................................... 279.3 Shutdown signal................................................................ 279.4 Commissioning after storage........................................ 2710 Tool change 2810.1 Clockwise.............................................................................. 2810.2 Pneumatic direct change................................................ 2810.2.1 Changing the collet............................................. 2910.3 Tool changing station (optional accessory)............. 3010.3.1 pneumatic direct change.................................. 3010.3.2 Installing the changing station....................... 3010.3.3 Maintenance.......................................................... 3011 Tools for high speed cutting 3111.1 Broken-off tool.................................................................... 3112 Maintenance 3212.1 Ball bearings ........................................................................ 3212.2 Daily cleaning ..................................................................... 3212.2.1 Before commencing work ................................ 3212.2.2 With every tool change ..................................... 3212.2.3 Every time the clamping device is changed.................................................................................... 3312.3 In the case of storage ....................................................... 3312.4 Monthly maintenance ..................................................... 3312.5 Long periods of storage.................................................. 3312.6 Maximum storage time ................................................... 3313 Dismantling 3413.1 Disposal and environmental protection ................... 3414 Service and repairs 3514.1 Service partners ................................................................. 3514.2 Malfunctions........................................................................ 3615 Declaration of Incorporation 39