Jäger Z62-K260.03 S5 Manual

Item no. 10402003, Revision 02 3 ( 40 )Contents:Translation of the original manual1 Preliminary information 51.1 Purpose of the manual....................................................... 51.2 Explanation of symbols used........................................... 52 Transport and packaging 62.1 Scope of supply of HF spindle......................................... 62.1.1 Optional accessories.............................................. 62.1.2 Documentation supplied..................................... 62.2 Packaging of HF spindle.................................................... 73 Designated use 73.1 Permissible types of machining...................................... 73.2 Permissible materials.......................................................... 74 Safety instructions 84.1 Safe working .......................................................................... 94.2 Shutdown of HF spindle.................................................. 104.3 Installation and maintenance........................................ 104.4 Modification and repair ................................................... 104.5 Improper operation .......................................................... 105 Technical description 115.1 Connections of HF spindle ............................................. 115.2 Electrical connection ........................................................ 115.3 Cooling .................................................................................. 125.3.1 Cooling via spindle holder ............................... 125.4 Sealing air ............................................................................. 135.5 Taper cleaning .................................................................... 135.6 Pneumatic tool change.................................................... 136 Technical Specifications 146.1 Dimensions .......................................................................... 156.2 Technical data sheet (KL3047 , AC-Motor)................ 166.2.1 Performance Diagram........................................ 176.3 Wiring diagram ................................................................... 186.4 Motor protection PTC 160°C.......................................... 196.5 Speed sensor (digital differential magneto resistor).................................................................................................. 206.6 Air-borne noise emissions .............................................. 207 Operating location 218 Installation 228.1 Installing the HF spindle.................................................. 228.2 Diameter of media supply line...................................... 228.3 Compressed air................................................................... 238.3.1 Air purity classes (ISO 8573-1).......................... 238.3.2 Setting the sealing air ......................................... 238.3.3 Setting values......................................................... 249 Commissioning 259.1 Running-in schedule..........................................................259.2 Daily start-up ........................................................................269.3 Shutdown signal .................................................................269.4 Commissioning after storage .........................................2610 Tool change 2710.1 Clockwise and counter-clockwise.................................2710.2 pneumatic taper change..................................................2710.2.1 Changing the tool ................................................ 2810.2.2 Maximum tightening torques.......................... 2910.3 Tool changing station (optional accessory) ..............3010.3.1 pneumatic taper change ................................... 3010.3.2 Installing the changing station........................ 3010.3.3 Maintenance........................................................... 3011 Tools for high speed cutting 3112 Maintenance 3212.1 Ball bearings .........................................................................3212.2 Daily cleaning.......................................................................3212.2.1 Before commencing work ................................. 3212.2.2 With every tool change ...................................... 3212.3 In the case of storage.........................................................3312.4 Monthly maintenance.......................................................3312.5 Long periods of storage ...................................................3312.6 Maximum storage time.....................................................3313 Dismantling 3413.1 Disposal and environmental protection ....................3414 Service and repairs 3514.1 Service partners...................................................................3514.2 Malfunctions.........................................................................3615 Declaration of Incorporation 39