NightStick XPR-5542 Instruction Manual
Also see for XPR-5542: Instruction manual
Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.comINS-XPR-5542-VG-18 10-11-2018Instruction ManualXPR-5542US PATENT 9,713,217Please read these instructions before using your Nightstick XPR-5542GMX/RMX.They include important safety information and operating instructions.THE XPR-5542 IS APPROVED FOR USE0359E 467756INTRINSICALLY SAFESÉCURITÉ INTRINSÉQUÉID 4008947 CLASS I DIV 1 GRPS A-D T4CLASS II & III DIV 1 GRPS E-GCLASS I ZONE 0 GRP IIC T4CLASS II ZONE 20 IIIC T135ºCEx ia IIC T4 GbDEMKO 16 ATEX 1815IECEx UL 16.0168-20ºC ≤ Tamb ≤ +40ºC3.7V/Cell 5500-BATTUm = 4.75VII 2 G Ex ia IIC T4 GbBayco Products, Inc. XPR-5542Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONSUL listed for use with Bayco Li-ion Battery Pack 5500-BATTWylie, TX 75098WARNINGS - INTRINSICALLY SAFEy Warning: To prevent ignition of a hazardous atmosphere, do not locate the chargerfor this product in the hazardous environment. The charger for this product must belocated in an area known to be non-hazardous ONLY.y Warning: To prevent ignition of a hazardous atmosphere, do not attempt to chargethis product in the hazardous environment. This task must ONLY be performed in anarea known to be non-hazardous.y Warning: Lithium-ion batteries must be used and charged properly. Improper usecan result in serious injury, fire, or death.y Warning: Use only the included and approved 5500-BATT rechargeable battery packfrom Bayco Products.y Warning: Do NOT attempt to use any other rechargeable or non-rechargeablebatteries with this light.y Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezelin the hazardous environment. This task must ONLY be performed in an area knownto be non-hazardous.y Warning: When exchanging the rechargeable battery pack, use only the approved5500-BATT rechargeable battery pack from Bayco Products.y Warning: To prevent ignition of a hazardous atmosphere, the rechargeable batterypack must only be exchanged in an area known to be non-hazardous.y Warning: Do not expose the rechargeable battery pack to water or salt water, orallow the battery pack to get wet.y Warning: Do not store the rechargeable battery pack with metallic objects that maycause a short circuit.y Warning: Substitution of components may impair intrinsic safety.SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETYy For personal safety, always confirm the rating of any known hazardous or potentiallyhazardous location where the light is to be used.INITIAL USEWarning: To prevent ignition of a hazardous atmosphere, do not attempt to chargethis product in the hazardous environment. This task must ONLY be performed inan area known to be non-hazardous.Fully charge the XPR-5542 before the first use, or if the battery is new or has beenunused for several months. The maximum charge time required is approximately 6 hours.DAILY USEWARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOTATTEMPT TO CHARGE THIS PRODUCT IN THE HAZARDOUS ENVIRONMENT.THIS TASK MUST ONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-HAZARDOUS.y Use only the supplied Nightstick charger, 5500-BATT rechargeable battery pack andAC or DC adapter. For best performance, charge the 5542 when the flashlight beamstarts to dim.y Connect the AC power adapter to the charger. The LED indicator will not beilluminated at this point.y With the flashlight facing forward, slide the 5542 into the charger until the contactssnap into place.y The LED indicator changes to constant red indicating the 5542 is properly inserted intothe charger and is in fact charging. The LED indicator remains red until the battery is fullycharged. At full charge, the LED indicator turns green.y The total time to full charge the 5542 varies depending on the remaining charge inthe battery pack.y To confirm a full charge, keep the 5542 in the charger and turn it on. The LEDindicator will change to red. Turn off the 5542. If the 5542 is fully charged, the LEDindicator will turn green. If not, it remains red until the charge is completed and the LEDindicator turns green. The 5542 will now be fully charged.REPLACING LITHIUM-ION RECHARGEABLE BATTERYWhile it is highly unlikely that the Lithium-ion Rechargeable Battery Pack for theXPR-5542 will ever need replacement, the product is designed to allow the end userto replace it if needed. To replace the rechargeable battery pack, carefully follow theinstructions listed below:WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOTOPEN THE LENS BEZEL IN THE HAZARDOUS ENVIRONMENT. THIS TASK MUSTONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-HAZARDOUS.WARNING: WHEN EXCHANGING THE RECHARGEABLE BATTERY PACK, USEONLY THE APPROVED 5500-BATT RECHARGEABLE BATTERY PACK FROMBAYCO PRODUCTS.WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, THERECHARGEABLE BATTERY PACK MUST ONLY BE EXCHANGED IN AN AREAKNOWN TO BE NON-HAZARDOUS.y Loosen the locking screw located on the side of the tail cap. CAUTION: Do NOTattempt to completely remove the locking screw. Doing so is not necessary and maydamage the threads. The screw simply needs to be loosened enough to allow thetail-cap to unscrew.y Unscrew the tail-cap from the housing in a counter-clockwise direction.y Turn the light upside down and carefully shake the light in order to remove thebattery. Allow the battery to slide into your hand.y Next, allow the 5500-BATT rechargeable battery pack to slide out of the light payingclose attention to the battery pack’s orientation within the handle.y Using only the approved replacement 5500-BATT rechargeable battery packfrom Bayco Products, slide the new battery pack into the handle of the light usingthe directional arrow marked on the side of the pack to be a guide to proper batteryorientation.y Replace the tail-cap by screwing it onto the housing in a clockwise direction.y Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage thethreads and impact the light’s Intrinsic Safety.OPERATIONTHE XPR-5542 HAS SEVEN LIGHT MODES:y Momentary flashlighty Full brightness flashlighty Medium brightness flashlighty Low brightness flashlighty Floodlighty Dual-lighty StrobeThe XPR-5542 has two body switches providing access to all modes. |
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