Panasonic CS-E18CKE Service Manual

Contents

10.4.2. Transferring (Using New Refrigerant Piping)1. Removing the unita. Collecting the refrigerant into the outdoor unit by pumping downThe refrigerant can be collected into the outdoor unit (pumping down) by pressing the TEST RUN button, even when thetemperature of the room is low.• Check to make sure that the valve stems of the 2-way valve and 3-way valve have been opened by turning them counter-clockwise. (Remove the valve stem caps and check to see that the valve stems are fully opened position. Always usea hex wrench (with 4-mm opposing sides) to operate the valve stems.)• Press the TEST RUN button on the indoor unit, and allow preliminary for 5-6 minutes. (TEST RUN mode)• After stopping the operation, let the unit sit for about 3 minutes, then close the 2-way valve by turning the valve stem inthe clockwise direction.• Press the TEST RUN button on the indoor unit again, and after 2-3 minutes of operation, turn the valve stem of the 3-way valve quickly in the clockwise direction to close it, then stop the operation.• Tighten the caps of the 2-way valve and 3-way valve to the stipulated torque.• Remove the connection pipes (liquid side and gas side).2. Installing the unitInstall the unit using new refrigerant piping. Follow the instructions in section 4.1 to evacuate the pipes connecting the indoorand outdoor units, and the pipes of the indoor unit, and check for gas leaks.10.4.3. AC Units Replacement (Using Existing Refrigerant Piping)When replacing and R410A AC unit with another R410A AC unit, you should re-flare the refrigerant piping. Even though thereplacement AC unit uses the R410A, problems occur when, for example, either the AC unit maker or the refrigerating machine oilis different.When replacing an R22 AC unit with an R410A AC unit, the following checks and cleaning procedures are necessary but aredifficult to do because of the chemical characteristics of the refrigerating machine oil (as described in items c) and d) of section10.1.1.(2)). In this case, you should use new refrigerant piping rather than the existing piping.1. Piping checkBecause of the different pressure characteristics of R22 and R410A, the design pressure for the equipment is 1.6 timesdifferent. the wall thickness of the piping must comply with that shown in Table 10, but this is not easy to check. Also, even ifthe thickness is correct, there may be flattened or bent portions midway through the piping due to sharp curves. Buried sectionsof the piping also cannot be checked.2. Pipe cleaningA large quantity of refrigerating machine oil (mineral oil) adheres to existing pipes due to the refrigeration cycle circulation. If thepipes are used just as they are for the R410A cycle, the capacity will be lowered due to the incompatibility of this oil with theR410A, or irregularities may occur in the refrigeration cycle. For this reason, the piping must be thoroughly cleaned, but this isdifficult with the present technology.10.4.4. Refrigerant Compatibility (Using R410A Refrigerant in R22 ACs and Vice Versa)Do not operate an existing R22 AC with the new R410A refrigerant. Doing so would result in improper functioning of the equipmentor malfunction, and might lead to a major accident such as an explosion in the refrigeration cycle. Similarly, do not operate anR410A AC with R22 refrigerant. The chemical reaction between the refrigerating machine oil used in R410A ACs and the chlorinethat is contained in R22 would cause the refrigerating machine oil to degrade and lead to malfunction.10.4.5. Recharging Refrigerant During ServicingWhen recharging is necessary, insert the specified amount of new refrigerant in accordance with the following procedure.1. Connect the charging hose to the service port of the outdoor unit.2. Connect the charging hose to the vacuum pump adaptor. At this time, fully open the 2-way valve and 3-way valve.3. Fully open the handle Lo of the manifold gauge, turn on the power of the vacuum pump and continue the vacuum process forat least one hour.4. Confirm that the low pressure gauge shows a reading of -0.1 Mpa (-76 cmHg), then fully close the handle Lo, and turn off thevacuum pump. Wait for 1-2 minutes, then check to make sure that the needle of the Low pressure gauge has not returned. SeeFig. 13 for the remaining steps of this procedure.60