APPENDIX A. ENCODER SETUP 35Appendix A. ENCODER SETUPIntroductionThis section is applicable when the BD drive is not used with Digiplan MD Series motors.BD drives are designed to operate with 3-phase brushless servo motors which have both acommutation encoder (Hall effect encoder) and an incremental encoder fitted. The commutationencoder must have Com A leading Com B by 120° electrical and Com B leading Com C by 120°electrical, and must have the same pole count as the motor. The incremental encoder musthave 512 or 1024 lines, with A+ leading B+ for clockwise (CW) motor rotation. The I+ output is ahigh going pulse that occurs when A+ and B+ are high and is shorter than one complete cycle ofA+ (see Table 3-1 waveform diagram).CommutationWhen power is first applied to the drive, the commutation encoder is used to establish a torqueangle of approximately 90° electrical, so that 87% smooth motor torque can be achievedimmediately. Once the motor has moved through 180° electrical, it will have passed an edge ofCom A, achieving a more accurate setting of the torque angle, allowing 95% torque to beobtained. Following a complete revolution, the motor will have received an index pulse whichprovides the most accurate position information allowing 100% torque to be applied. The indexpulse also acts as a continual check on the electrical position.Encoder SetupWhen setting up the encoders, disconnect the motor cable from the drive, but leave the encodercable connected and the drive powered up but de-energised. Select any motor phase, say 'u' inFigure A-1, and take it to the negative connection of a DC power supply, as shown. Connect theother two motor phases to the power supply positive connection via power diodes.+ve-veDC PSUU phaseFigure A-1. Encoder Set-up Circuit