Page 5100-I ACT WOOD INSERT R438-0380DSeptember 1, 2008Section 1: Listing and Code ApprovalsA. Appliance Certifications ......................4B. Mobile Home Approved ......................4C. Glass Specifications ............................4D. BTU & Efficiency Specifications ..........4Section 2: Getting StartedA. Design, Installation & LocationConsiderations ....................................5B. Fire Safety ..........................................5C. Negative Pressure ..............................6D. Flue Draft Considerations ...................7E. Tools and Supplies Needed................7E. Inspect Appliance & Components.......7Section 3: Dimensions & ClearancesA. Appliance Dimensions ........................8B. Clearances to Combustibles ...............9C. Mantel Deflector ..................................9Section 4: Installation ConsiderationsA. Floor Protection ..................................10B. Alternate Floor Protection Worksheet ....10C. Hearth Extension ................................10D. Outside Air Kit .....................................11E. Blower Cord Location .........................12F. Wiring Diagram ...................................13G. Optional Offset Adapter ......................13Section 5: Chimney RequirementsA. Venting Components ..........................14B. Chimney Systems ...............................14C. Installing Chimney Components .........15D. Chimney Termination Requirements ..16E. 2-10-3 Rule .........................................16F. Masonry Fireplace ..............................17G. Factory Built Zero Clearance Fireplace..18Section 6: Mobile Home ...............................19Section 7: Appliance Set-UpA. Installation Outline ..............................20B. Leveling Bolts ......................................20C. Panel & Trim Set.................................20-21D. Securing Liner to Flue Collar ..............21E. Adj. Zero Clearance Trim Support ......22Section 8: Operating InstructionsA. Over-Firing Your Appliance .................23B. Wood Selection & Storage ..................23C. Burning Process ..................................23-24D. Air Controls .........................................24E. Heat Output ........................................25F. Burn Rates ..........................................25G. Building A Fire ....................................25-26H. Blower Operating Instructions.............26I. Opacity (Smoke) .................................26J. Frequently Asked Questions...............27Section 9: Maintaining & Servicing ApplianceA. General Maintenance & Cleaning .......28-29B. Glass Replacement - Door ..................29C. Glass Replacement - Side Window ....30D. Door Handle Assembly .......................30E. Firebrick Replacement ........................31F. Blower Replacement ...........................32G. Baffle & Manifold Tube Removal ........32H. Correct Baffle and Blanket Placement ...33Section 10: Troubleshooting ........................33-34Section 11: Reference MaterialA. Exploded Drawings .............................36B. Service Parts & Accessories...............37-38C. Service & Maintenance Log ................39-40D. Homeowner’s Notes ...........................41E. Warranty Policy ...................................42-43F. Contact Information .............................44TABLE OF CONTENTS