Reliant FVIR GAS WATER HEATER Installation Instructions And Use & Care Manual
                                    | |
Contents
| 
262. Check the burner to see if it is dirty or clogged. The burnermay be cleaned with soap and hot water (Figure 24).BURNER(BOTTOM VIEW)SCREWSPILOT ASSEMBLY(BOTTOM VIEW)FIGURE 24.Replacing the Thermocouple1. Remove the manifold/burner assembly as directedpreviously.2. Lift the retainer clip straight up from the back of the twopiece wire connector (using a flat-blade screwdriver),then remove the two piece wire connector from themanifold door (Figure 25.)3. Remove the burner, see Removing the Burner from theManifold/Burner Assembly.4. Pull the thermocouple from the pilot assembly (Figure 26).IMPORTANT: Be careful not to bend or alter the position ofthe pilot assembly components.5. Insert the thermocouple tip into the holes provided inthe pilot bracket until it clicks into place. NOTE: Thebase of the thermocouple must be flush with the baseof the pilot bracket.6. Position the new thermocouple through the bottomopening of the two piece wire connector (Figure 28).Be sure igniter wire is positioned through the middleopening of the two piece wire connector.7. Re-attach the burner. Note the orientation of the buner(Figure 24.)8. See Replacing the Manifold/Burner Assembly.OTHER FITTINGSNOT SHOWNFOR CLARITYIGNITER WIRETHERMOCOUPLETWO PIECEWIRE CONNECTORRETAINERCLIPPILOT TUBEPILOT BRACKETPILOTMANIFOLD TUBEMANIFOLD/BURNERDOOR OPENINGFERRULE NUTFIGURE 25.FIGURE 26.Replacing the Pilot/ Pilot Tube Assembly1. Remove the manifold/burner assembly. See Removingthe Manifold/Burner Assembly.2. Lift the retainer clip straight up from the back of the twopiece wire connector (using a flat-blade screwdriver),then remove the two piece wire connector from themanifold door (Figure 25.)IMPORTANT: Be careful not to bend or alter the position ofthe pilot tube, it will be used as a bending template for thenew pilot assembly.3. Take off the burner by removing the two (2) screwslocated underneath the burner. See Figure 24.4. Remove and keep the screw securing the pilotassembly to the pilot bracket. (Figure 27)5. Remove and keep the old pilot/pilot tube assembly.6. Using the old pilot/pilot tube assembly as a guide, bendthe new pilot tube and new thermocouple to match theold ones. NOTE: Make only the bends closest to thepilot before going to the next step. (Figure 27)FIRST BEND(S)OTHER FITTINGSNOT SHOWNFOR CLARITYPILOT TUBETHERMOCOUPLEIGNITER WIRESCREWOLD PILOT ASSEMBLYFIGURE 27.7. Route the new pilot tube, thermocouple, and igniter wirethrough the manifold/burner door opening. (Figure 25)8. Re-attach the pilot assembly to the pilot bracket andsecure using the screw removed earlier.9. Position the new pilot tube through the largest openingof the two piece wire connector. NOTE: The largestopening should be located at the top position. Theigniter wire should be located in the middle openingand thermocouple in the bottom opening. (Figure 28)TWO PIECE WIRE CONNECTORPILOT TUBEIGNITER WIRETHERMOCOUPLEFIGURE 28. |
This manual is suitable for:
manualsdatabase
Your AI-powered manual search engine