Wayne-Dalton 8100 Installation Instructions And Owner's Manual

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Wayne-Dalton 8100 Installation Instructions And Owner's Manual Manual pdf 7 page image

DOOR INSTALLATIONINSTRUCTIONSBefore installing your door, be certain that you have read and followed all of the instruc-tions covered in the pre-installation section of this manual. Failure to do so may result in animproperly installed door.NOTE: Reference TDS 160 for general garage door terminology at www.dasma.com.IMPORTANT: IF THE DOOR WILL BE EXPOSED TO A SIGNIFICANT AMOUNT OF ROAD SALT,PAINT THE BARE GALVANIZED BOTTOM WEATHER STEEL RETAINER TO INHIBIT RUSTING.Attaching Flag Angles and Jamb Brackets ToVertical Tracks1NOTE: If you have Riveted Track or Angle Mount Track, skip this step.FOR DOORS WITH QUICK INSTALL TRACK: Place the lower Quick Install tab of the lefthand flag angle in the Quick Install feature of the left hand vertical track. Give the flag angle1/4 turn to lock in place. Measure the length of the vertical tracks. Using the jamb bracketschedule, determine the placement of the jamb brackets for your door height and tracklength. To install the jamb brackets, align the Quick Install tab on the Quick Install jambbracket with the Quick Install feature in the vertical track and turn the bracket perpendicularto the track so the mounting flange is toward the back (flat) leg of the track. Repeat the sameprocess for right hand side.JAMB BRACKET SCHEDULEDOORHEIGHTTRACKLENGTH1ST SET 2ND SET 3RD SET6’0” 64”(1626mm)9 M 11 M NA6’3” 67”(1702mm)9 B 11 M NA6’6” 70”(1778mm)9 M 10 B NA6’9” 73”(1854mm)9 M 10 B NA7’0” 76”(1930mm)9 M 10 B NA7’6” 82”(2083mm)9 T 10 M 11 M7’9” 85”(2159mm)9 T 10 M 11 M8’0” 88” 9 T 10 M 11 MB= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE1/4TurnLeft handverticaltrackNOTE: Repeat thesame process forthe right hand side.Left handflag angle1/4TurnLeft handjamb bracketLeft handjamb bracket3rdSet1stSet2nd Set BottomholeTophole MiddleholeFOR DOORS WITH FULLY ADJUSTABLE TRACK: Hand tighten the left hand flag angle tothe left hand vertical track using (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flangehex nuts.NOTE: The bottom jamb bracket is always the shortest bracket, while the center jambbracket is the next tallest. If three jamb brackets per side are included with your door, you willhave received a top jamb bracket, which is the tallest.To attach the bottom jamb bracket, locate lower hole of the hole/ slot pattern of the 1st holeset on the vertical track. Align the slot in the jamb bracket with the lower hole of the hole/ slotpattern. Hand tighten jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” – 20flange hex nut.Place the center jamb bracket over the lower hole of the hole/ slot pattern that is centeredbetween the bottom jamb bracket and flag angle of the 2nd hole set. Hand tighten jambbracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut.If a top jamb bracket was included, hand tighten it to vertical track using the lower hole of thehole/ slot pattern in the 3rd hole set and (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20flange hex nut.Left handvertical trackNOTE: Loosely fastencomponents together.Repeat the same processfor the right hand side.Left handflag angleLeft handjamb bracketLeft handjamb bracket3rdSet1stSet2ndSetAttaching Horizontal Track Angles2NOTE: For larger doors, a full length horizontal track angle may not already be spot welded tothe horizontal track. If the horizontal track angle is not welded, the horizontal track angle willbe installed, as shown.Position the left hand horizontal track angle, as shown. Place the Quick Install tabs of thehorizontal track angle in the key slot of the left hand horizontal track. Using a hammer, tapthe horizontal track angle towards the curved end of the track until the alignment hole in thetrack and angle are aligned. Repeat for other side. Set tracks aside.Left hand horizontaltrack angleKey slotsLeft handhorizontal trackQuickInstall tabsQuick Install tabsin placeLeft hand horizontaltrackLeft hand horizontaltrack angleQuickInstall tabsNOTE: Repeat the sameprocess for the right hand side.OrAttaching (WL) Jamb Brackets To VerticalTracks3NOTE: Windload specification 0356 only uses the Quick Install (Q.I.) jamb bracket schedule.NOTE: Reference Step Quick Install Flag Angles (Q.I.) or Step Fully Adjustable Flag Angles(F.A.T.), to determine which type of track you have.Measure the length of the vertical tracks. Using the Jamb Bracket Schedule (shown on theWindload Specification Sheet), determine the placement of the windload jamb brackets foryour door height. Loosely fasten the jamb bracket to the vertical track with (1) 1/4” - 20 x9/16” track bolt and (1) 1/4” - 20 flange hex nut. Repeat for other side.Left handvertical trackNOTE: Loosely fastencomponents together.Repeat the same processfor the right hand side.Typical left handvertical trackassemblyLeft hand windloadjamb bracketNOTE: Measure the length of the vertical tracks.Using the Jamb Bracket Schedule (shown on theWindload Specification Sheet included in thehardware box), determine the placement of thewindload jamb brackets for your door height.Left handwindload jambbracketLeft handwindload jambbracket7