Xerox phaser 3635 Service Manual

Also see for PHASER 3635: User guide System administration guide Service manual

Contents

Xerox phaser 3635 Service Manual Manual pdf 32 page image

2-26 Phaser 3635MFP08-500, 08-600Draft 4Status Indicator RAPs08-500 Jam 2 RAP08-500 The trail edge of the document failed to deactuate the exit sensor within the correcttime after registration.ProcedureWARNINGSwitch off the electricity to the machine. Disconnect the power cord from the customersupply while performing tasks that do not need electricity. Electricity can cause death orinjury. Moving parts can cause injury.WARNINGDo not touch the fuser while it is hot.NOTE: The front cover assembly interlock switch must be closed to supply +24V to the motorsand clutches.Refer to Wiring Diagram 2, Wiring Diagram 8 and Wiring Diagram 9. Perform the following:1. Switch off the machine, then switch on the machine.2. Open the rear door. Release the fuser pressure rolls, then remove all jammed paper.3. Remove the fuser module, PL 10.10 Item 1. Check the paper path for damage or obstruc-tions.4. Open the fuser door, PL 10.12 Item 19. Check the following, install new components asnecessary:a. The fuser exit sensor actuator, PL 10.12 Item 9 moves freely and is not damaged.b. The fuser heat roll, PL 10.15 Item 1, pressure roll 1, PL 10.15 Item 2 and pressureroll 2, PL 10.15 Item 3 are clean and rotate freely.c. The fuser exit roll, PL 10.12 Item 6 and idlers, PL 10.12 Item 17 are clean and rotatefreely.d. The fuser stripper fingers, PL 10.12 Item 13.5. Remove the exit drive assembly, PL 10.20 Item 11. Check the following components areclean and rotate freely:a. Exit roll, PL 10.25 Item 22.b. Exit roll idlers, PL 10.25 Item 3 and PL 10.25 Item 4.c. Transport roll, PL 10.30 Item 6.Install new components as necessary, PL 10.25 and PL 10.30.6. Enter dC330 code 08-600. Check the fuser exit sensor (Q08-600). If necessary, install anew HVPS, PL 1.10 Item 3.NOTE: The fuser exit sensor is mounted on the HVPS.7. Reinstall the fuser and the exit motor. Enter dC330 code 04-200. Check that the exitmotor (MOT04-200), PL 10.20 Item 4, runs and drives the fuser rolls, PL 10.15, and exitroll, PL 10.12 Item 6.8. Check the wiring between the exit motor and CN2 on the Connection PWB. Install newcomponents as necessary, PL 10.20 Item 4 and PL 3.10 Item 17.9. Install new components as necessary:• Duplex guide, PL 10.22.• Connection PWB, PL 3.10 Item 17.08-600 Duplex Jam 0 RAP08-600 The lead edge of the document failed to actuate the duplex jam 1 sensor within the cor-rect time.ProcedureWARNINGSwitch off the electricity to the machine. Disconnect the power cord from the customersupply while performing tasks that do not need electricity. Electricity can cause death orinjury. Moving parts can cause injury.NOTE: The front cover assembly interlock switch must be closed to supply +24V to the motorsand clutches.Refer to Wiring Diagram 2 and Wiring Diagram 9. Perform the following:1. Open the rear cover assembly, PL 8.20. Remove the duplex assembly, PL 10.23, thenremove all jammed paper.2. Check the paper path for damage or obstructions.3. Check that the duplex gate, PL 8.20 Item 9, moves freely and is not damaged.4. Check that the duplex jam 1 sensor actuator, PL 8.25 Item 13 moves freely and is notdamaged. If necessary, install a new duplex jam 1 sensor actuator, PL 8.25 Item 13.5. Enter dC330 code 08-700. Check the duplex jam 1 sensor (Q08-700). If necessary, installa new HVPS, PL 1.10 Item 3.NOTE: The duplex jam 1 sensor is mounted on the HVPS.6. Remove the exit motor, PL 10.20 Item 4. Check the following components are clean androtate freely:a. Exit roll, PL 10.25 Item 22.b. Exit roll idlers, PL 10.25 Item 3 and PL 10.25 Item 4.c. Transport roll, PL 10.30 Item 6.d. Transport roll idlers, PL 10.25 Item 15.Install new components as necessary, PL 10.25 and PL 10.30.7. Reinstall the exit motor. Enter dC330 code 04-220 to run the exit motor in reverse. Checkthat the exit motor runs and drives the exit rolls, PL 10.20 Item 4.8. Check the wiring between the exit motor and CN2 on the Connection PWB. Install newcomponents as necessary, PL 10.20 Item 4, PL 3.10 Item 17.9. Enter dC330 code 04-300 to run the duplex motor (MOT04-300), PL 10.20 Item 1. Checkthat the duplex drive gear, PL 10.20 Item 12 rotates.10. Check the wiring between the duplex motor and CN7 on the Connection PWB. Install newcomponents as necessary, PL 10.20 Item 1, PL 3.10 Item 17.11. Manually rotate the duplex drive belt, PL 10.23 Item 12. Check that the duplex drive rolls,PL 10.23 Item 13, PL 10.23 Item 14 are clean and rotate freely. Install new componentsas necessary, PL 10.23.12. Install new components as necessary:• Duplex assembly, PL 10.23 Item 18.• Connection PWB, PL 3.10 Item 17.