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Yamaha MX775 Service Manual
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Yamaha MX775 Service Manual
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Owner's manual
Owner's manual
Table of content
Contents
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Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
MACHINE IDENTIFICATION
DIMENSIONS
REAR
RIGHT SIDE
IMPORTANT INFORMATION
ALL REPLACEMENT PARTS
BEARINGS AND OIL SEALS
SPECIAL TOOLS AND TESTERS
INTRODUCTION
PERIODIC MAINTENANCE
ENGINE OIL LEAKAGE
ENGINE OIL LEVEL
REPLACING THE ENGINE OIL
FUEL LEAKAGE
OIL COOLER
CYLINDER HEADS DECARBONIZATION
ENGINE SPEED
ADJUSTING THE ENGINE SPEED
LOW ENGINE SPEED (Replace the throttle body)
FUEL
engine inspection
AIR FILTER
MUFFLER (For models equipped with a muffler)
REMOVING THE OIL COOLER
ECU, RECTIFIER/REGULATOR, AND FUSES
INSTALLING THE FUSES
IGNITION COILS
CASE AND FAN
REMOVING THE CASE AND FAN
CHECKING THE CASE AND FAN
FLYWHEEL AND STATOR COIL ASSEMBLY
REMOVING THE FLYWHEEL AND STATOR COIL ASSEMBLY
CHECKING THE FLYWHEEL AND STATOR COIL ASSEMBLY
INSTALLING THE CRANKSHAFT POSITION SENSOR
HEADS
CYLINDER HEAD #2
CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS
INSTALLING THE CYLINDER HEAD ASSEMBLY
VALVES
REMOVING THE VALVES AND VALVE SPRINGS
CHECKING THE VALVE SEATS
VALVE LAPPING
INSTALLING THE VALVES AND VALVE SPRINGS
OIL PUMP
DISASSEMBLING THE OIL PUMP
CHECKING THE RELIEF VALVE
ASSEMBLING THE OIL PUMP
INSTALLING THE CRANKCASE COVER 2
PISTONS, CAMSHAFT, CRANKCASE AND CRANKSHAFT
PISTONS, CAMSHAFT, AND CRANKSHAFT
SHAFT ASSEMBLY AND GOVERNOR FORK
ASSEMBLING THE FLYWEIGHT SHAFT ASSEMBLY
REMOVING THE CAMSHAFT AND VALVE LIFTERS
CHECKING THE VALVE LIFTERS
CHECKING THE REED VALVE
INSTALLING THE COVER 2
INSTALLING THE CRANKCASE COVER 1
CHECKING THE CRANKCASE
CHECKING THE CRANKSHAFT
CHECKING THE CONNECTING RODS OIL CLEARANCE
INSTALLING THE CRANKSHAFT
FUEL PUMPS
REMOVING THE HIGH-PRESSURE FUEL PUMP
CHECKING THE LOW-PRESSURE FUEL PUMP
INSTALLING THE HIGH-PRESSURE FUEL PUMP
THROTTLE BODY ASSEMBLY
REMOVING THE THROTTLE BODY ASSEMBLY
MANIFOLD
REMOVING THE FUEL INJECTORS
INSTALLING THE FUEL INJECTORS
REMOVING THE MANIFOLD ABSOLUTE PRESSURE SENSOR
CHECKING THE INTAKE MANIFOLD
ELECTRICAL
FUEL INJECTION SYSTEM
FUEL INJECTION DIAGRAM
ERROR CODE LIST
DIAG CODE LIST
FUEL INJECTION SYSTEM TROUBLESHOOTING
ELECTRICAL COMPONENTS
CHECKING THE SWITCH CONTINUITY
CHECKING THE OIL PRESSURE SWITCH
CHECKING MANIFOLD ABSOLUTE PRESSURE SENSOR
CHECKING THE CRANKSHAFT POSITION SENSOR
CHECKING THE ENGINE TEMPERATURE SENSOR
CHECKING THE IGNITION COILS
CHECKING THE IGNITION SPARK GAP
CHECKING THE STATOR COIL ASSEMBLY
CHECKING THE RECTIFIER REGULATOR
CHECKING THE STARTER MOTOR OPERATION
ELECTRIC STARTING SYSTEM
DISASSEMBLING THE STARTER MOTOR
CHECKING THE ARMATURE COIL
CHECKING THE BRUSH
ENGINE DOES NOT START
OTHER TROUBLES
ENGINE SPEED DOES NOT INCREASE
ENGINE SPEED IS UNEVEN
GOVERNOR OPERATION
GENERAL SPECIFICATIONS
MAINTENANCE SPECIFICATIONS
TIGHTENING TORQUES
SPECIFICATIONS
LUBRICANTS
WIRE ROUTING DIAGRAM
LEFT SIDE VIEW
RIGHT SIDE VIEW
REAR SIDE VIEW
SERVICE MANUAL
MX775
MX800
MX825
7UD-F8197-E0
LIT-19616-02-37
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This manual is suitable for:
MX-800
MX775
MX825
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