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Yamaha Rhino 450 YXR45FAV Service Manual

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Contents
  1. SPECIFICATIONS
  2. PERIODIC CHECKS AND
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. VEHICLE IDENTIFICATION
  15. IMPORTANT INFORMATION
  16. LOCK WASHERS/PLATES AND COTTER PINS
  17. CHECKING OF CONNECTIONS
  18. SPECIAL TOOLS
  19. GENERAL SPECIFICATIONS
  20. ENGINE SPECIFICATIONS
  21. COOLING SYSTEM
  22. CHASSIS SPECIFICATIONS
  23. ELECTRICAL SPECIFICATIONS
  24. TIGHTENING TORQUES
  25. CHASSIS TIGHTENING TORQUES
  26. LUBRICATION POINTS AND LUBRICANT TYPES
  27. HOW TO USE THE CONVERSION TABLE
  28. COOLANT FLOW DIAGRAMS
  29. OIL FLOW DIAGRAMS
  30. CABLE ROUTING
  31. INTRODUCTION
  32. brake fluid replacement
  33. ENGINE
  34. ADJUSTING THE IDLING SPEED
  35. ADJUSTING THE THROTTLE CABLE
  36. ADJUSTING THE STARTER CABLE
  37. CHECKING THE SPARK PLUG
  38. CHECKING THE IGNITION TIMING
  39. MEASURING THE COMPRESSION PRESSURE
  40. CHECKING THE ENGINE OIL LEVEL
  41. CHANGING THE ENGINE OIL
  42. CLEANING THE AIR FILTER ELEMENTS
  43. CHECKING THE COOLANT LEVEL
  44. CHANGING THE COOLANT
  45. CHECKING THE COOLANT TEMPERATURE WARNING LIGHT
  46. CLEANING THE SPARK ARRESTER
  47. CHASSIS
  48. ADJUSTING THE PARKING BRAKE
  49. CHECKING THE BRAKE FLUID LEVEL
  50. CHECKING THE FRONT BRAKE PADS
  51. BLEEDING THE HYDRAULIC BRAKE SYSTEM
  52. ADJUSTING THE SELECT LEVER SHIFT ROD
  53. CHECKING THE FINAL GEAR OIL LEVEL
  54. CHANGING THE FINAL GEAR OIL
  55. CHANGING THE DIFFERENTIAL GEAR OIL
  56. CHECKING THE CONSTANT VELOCITY JOINT DUST BOOTS
  57. CHECKING THE STEERING SYSTEM
  58. ADJUSTING THE FRONT SHOCK ABSORBERS
  59. CHECKING THE TIRES
  60. CHECKING THE WHEELS
  61. LUBRICATING THE PEDALS, ETC
  62. ELECTRICAL
  63. CHECKING THE FUSES
  64. ADJUSTING THE HEADLIGHT BEAMS
  65. CHANGING THE TAIL/BRAKE LIGHT BULBS
  66. ENGINE REMOVAL
  67. SELECT LEVER UNIT AND COOLANT RESERVOIR
  68. HOSES AND LEADS
  69. ENGINE MOUNTING BOLTS
  70. INSTALLING THE ENGINE
  71. CYLINDER HEAD
  72. REMOVING THE CYLINDER HEAD
  73. CHECKING THE TAPPET COVERS
  74. CHECKING THE CYLINDER HEAD
  75. INSTALLING THE CYLINDER HEAD
  76. CAMSHAFT, ROCKER ARMS AND VALVES
  77. REMOVING THE CAMSHAFT AND ROCKER ARMS
  78. CHECKING THE CAMSHAFT
  79. CHECKING THE VALVES AND VALVE SPRINGS
  80. INSTALLING THE VALVES AND VALVE SPRINGS
  81. INSTALLING THE CAMSHAFT AND ROCKER ARMS
  82. CYLINDER AND PISTON
  83. REMOVING THE PISTON
  84. CHECKING THE PISTON RINGS
  85. CHECKING THE PISTON PIN
  86. INSTALLING THE PISTON
  87. INSTALLING THE CYLINDER
  88. ENGINE COOLING FAN AND A.C. MAGNETO
  89. REMOVING THE A.C. MAGNETO
  90. CHECKING THE STARTER CLUTCH
  91. CHECKING THE ENGINE COOLING FAN
  92. PRIMARY AND SECONDARY SHEAVES
  93. PRIMARY SLIDING SHEAVE
  94. SECONDARY SHEAVE
  95. REMOVING THE PRIMARY AND SECONDARY SHEAVES
  96. CHECKING THE PRIMARY SHEAVE
  97. CHECKING THE V-BELT CASE COOLING FAN
  98. INSTALLING THE PRIMARY AND SECONDARY SHEAVES
  99. CLUTCH
  100. REMOVING THE CLUTCH
  101. INSTALLING THE CLUTCH
  102. CRANKCASE
  103. CRANKCASE BEARINGS
  104. REMOVING THE OIL PUMP DRIVE GEAR
  105. CHECKING THE TIMING CHAIN AND GUIDE
  106. CHECKING THE RELIEF VALVE
  107. ASSEMBLING THE CRANKCASE
  108. INSTALLING THE SHIFT LEVER
  109. CRANKSHAFT AND OIL PUMP
  110. OIL PUMP
  111. REMOVING THE CRANKSHAFT
  112. CHECKING THE CRANKSHAFT
  113. INSTALLING THE CRANKSHAFT AND BALANCER
  114. TRANSMISSION
  115. CHECKING THE SHIFT FORKS
  116. CHECKING THE TRANSMISSION
  117. INSTALLING THE TRANSMISSION
  118. MIDDLE GEAR
  119. MIDDLE DRIVE SHAFT
  120. REMOVING THE MIDDLE DRIVE PINION GEAR SHAFT
  121. CHECKING THE PINION GEARS
  122. INSTALLING THE MIDDLE DRIVE SHAFT
  123. INSTALLING THE MIDDLE DRIVE PINION GEAR SHAFT
  124. RADIATOR AND COOLANT RESERVOIR
  125. CHECKING THE RADIATOR
  126. WATER PUMP
  127. DISASSEMBLING THE WATER PUMP
  128. ASSEMBLING THE WATER PUMP
  129. OIL COOLER
  130. CHECKING THE OIL COOLER
  131. FUEL SYSTEM
  132. CHECKING THE FUEL PUMP OPERATION
  133. CARBURETOR
  134. DISASSEMBLING THE CARBURETOR
  135. ASSEMBLING THE CARBURETOR
  136. ADJUSTING THE FUEL LEVEL
  137. INSTALLING THE CARBURETOR
  138. DRIVE TRAIN
  139. FRONT CONSTANT VELOCITY JOINTS, DIFFERENTIAL GEAR AND FRONT DRIVE SHAFT
  140. DISASSEMBLING THE UNIVERSAL JOINT
  141. CHECKING THE CONSTANT VELOCITY JOINTS
  142. CHECKING THE GEAR MOTOR
  143. ASSEMBLING THE DIFFERENTIAL GEAR
  144. ASSEMBLING THE UNIVERSAL JOINT
  145. CHECKING THE DIFFERENTIAL OPERATION
  146. REAR CONSTANT VELOCITY JOINTS, FINAL DRIVE GEAR AND REAR DRIVE SHAFT
  147. ASSEMBLING THE REAR CONSTANT VELOCITY JOINTS
  148. REMOVING THE FINAL DRIVE ROLLER BEARINGS
  149. INSTALLING THE FINAL DRIVE ROLLER BEARINGS
  150. CHECKING THE REAR DRIVE SHAFT
  151. MEASURING AND ADJUSTING THE FINAL GEAR LASH
  152. ASSEMBLING THE FINAL DRIVE GEAR ASSEMBLY
  153. SEATS, CONSOLE AND INSTRUMENT PANELS
  154. PANELS AND FOOTREST COVER
  155. CARGO BED
  156. SKID PLATES
  157. INSTALLING THE REAR SKID PLATE
  158. ENCLOSURE AND SEAT BELTS
  159. FRONT WHEELS AND BRAKE DISCS
  160. CHECKING THE FRONT WHEELS
  161. CHECKING THE FRONT BRAKE DISCS
  162. REAR WHEELS AND BRAKE DISC
  163. REAR BRAKE DISC
  164. CHECKING THE REAR WHEELS
  165. INSTALLING THE REAR WHEEL HUBS
  166. FRONT AND REAR BRAKES
  167. REAR BRAKE PADS
  168. REPLACING THE FRONT BRAKE PADS
  169. REPLACING THE REAR BRAKE PADS
  170. BRAKE MASTER CYLINDER
  171. CHECKING THE MASTER CYLINDER
  172. INSTALLING THE BRAKE MASTER CYLINDER
  173. FRONT BRAKE CALIPERS
  174. REAR BRAKE CALIPER
  175. REMOVING THE REAR BRAKE CALIPER
  176. CHECKING THE FRONT AND REAR BRAKE CALIPERS
  177. ASSEMBLING THE FRONT BRAKE CALIPERS
  178. ASSEMBLING THE REAR BRAKE CALIPER
  179. INSTALLING THE FRONT BRAKE CALIPERS
  180. INSTALLING THE REAR BRAKE CALIPER
  181. PEDAL ASSEMBLY
  182. STEERING SYSTEM
  183. DISASSEMBLING THE STEERING ASSEMBLY
  184. ASSEMBLING THE STEERING ASSEMBLY
  185. INSTALLING THE STEERING SYSTEM
  186. TIE-RODS AND STEERING KNUCKLES
  187. REMOVING THE STEERING KNUCKLES
  188. FRONT ARMS AND FRONT SHOCK ABSORBERS
  189. REMOVING THE FRONT ARMS
  190. CHECKING THE FRONT SHOCK ABSORBERS
  191. INSTALLING THE FRONT ARMS AND FRONT SHOCK ABSORBERS
  192. REAR KNUCKLES AND STABILIZER
  193. CHECKING THE REAR KNUCKLES
  194. INSTALLING THE STABILIZER
  195. REAR ARMS AND REAR SHOCK ABSORBERS
  196. CHECKING THE REAR ARMS
  197. INSTALLING THE REAR ARMS AND REAR SHOCK ABSORBERS
  198. electrical components
  199. CHECKING THE SWITCHES
  200. CHECKING THE SWITCH CONTINUITY
  201. CHECKING THE BULBS AND BULB SOCKETS
  202. CHECKING THE CONDITION OF THE BULB SOCKETS
  203. IGNITION SYSTEM
  204. TROUBLESHOOTING
  205. ELECTRIC STARTING SYSTEM
  206. STARTING CIRCUIT OPERATION
  207. STARTER MOTOR
  208. CHECKING THE STARTER MOTOR
  209. ASSEMBLING THE STARTER MOTOR
  210. CHARGING SYSTEM
  211. LIGHTING SYSTEM
  212. CHECKING THE LIGHTING SYSTEM
  213. SIGNALING SYSTEM
  214. CHECKING THE SIGNAL SYSTEM
  215. WD/4WD SELECTING SYSTEM
  216. CARBURETOR HEATING SYSTEM
  217. STARTING FAILURE/HARD STARTING
  218. COMPRESSION SYSTEM
  219. FAULTY DRIVE TRAIN
  220. FAULTY GEAR SHIFTING
  221. POOR SPEED PERFORMANCE
  222. UNSTABLE HANDLING
/ 413
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This manual is suitable for:
Rhino 450 YXR45FAV
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