ABB IRB 460-110/2.4 manuals
IRB 460-110/2.4
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- Product documentation
- How to read the product manual
- Safety
- Protective stop and emergency stop
- Safety actions
- Emergency release of the robot axes
- Make sure that the main power has been switched off
- Safety risks
- Moving robots are potentially lethal
- First test run may cause injury or damage
- Work inside the working range of the robot
- Enabling device and hold-to-run functionality
- Risks associated with live electric parts
- The unit is sensitive to ESD
- Hot parts may cause burns
- Safety risks related to pneumatic/hydraulic systems
- Brake testing
- Safety risks during handling of batteries
- Safety risks during work with gearbox lubricants (oil or grease)
- Safety signals and symbols
- Safety symbols on product labels
- Installation and commissioning
- Unpacking
- Working range and type of motion
- Risk of tipping/stability
- On-site installation
- Lifting the robot with fork lift truck
- Lifting robot with roundslings
- Manually releasing the brakes
- Lifting the base plate
- Securing the base plate
- Orienting and securing the robot
- Fitting equipment on robot
- Loads fitted to the robot, stopping time and braking distances
- Installation of signal lamp, upper arm (option)
- Installation of options
- Restricting the working range
- Mechanically restricting the working range of axis 1
- Robot in cold environments
- Electrical connections
- Maintenance
- Maintenance schedule and expected component life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspecting, oil level gearbox axes 2 - 3
- Inspecting, oil level gearbox axis 6
- Inspecting, cable harness
- Inspecting the information labels
- Inspecting the axis-1 mechanical stop pin
- Inspecting the additional mechanical stops
- Inspection, dampers
- Inspecting the signal lamp (option)
- Replacement/changing activities
- Changing oil, axis-1 gearbox
- Changing oil, gearbox axes 2 and 3
- Changing oil, gearbox axis 6
- Replacing the SMB battery
- Cleaning activities
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Cut the paint or surface on the robot before replacing parts
- The brake release buttons may be jammed after service work
- Complete robot
- Replacing the cable harness, upper end (incl. axis 6)
- Replacing the SMB unit
- Replacing the brake release board
- Replacing the base, including axis 1 gearbox
- Upper and lower arm
- Replacing the tilthouse unit
- Replacing the upper arm
- Replacing linkage - upper link arm
- Replacing linkage - lower link arm
- Replacing the linkage - link
- Replacing the POM sealing for the link system
- Replacing parallel rod
- Replacing the complete lower arm system
- Replacing the parallel arm
- Motors
- Replacing motors, axes 2 and 3
- Replacing motor, axis 6
- Gearboxes
- Replacing the axis 2 gearbox
- Replacing the axis 3 gearbox
- Product manual - IRB
- Replacing gearbox axis 6
- Calibration
- Calibration methods
- When to calibrate
- Synchronization marks and axis movement directions
- Calibration movement directions for all axes
- Updating revolution counters
- Calibrating with Axis Calibration method
- Calibration tools for Axis Calibration
- Installation locations for the calibration tools
- Axis Calibration - Running the calibration procedure
- Calibrating with Calibration Pendulum method
- Verifying the calibration
- Checking the synchronization position
- Decommissioning
- Scrapping of robot
- Reference information
- Applicable standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard tools
- Special tools
- Lifting accessories and lifting instructions
- Spare parts
- Circuit diagrams
- Index
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