ABB IRB 6640ID manuals
IRB 6640ID
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview
- Product documentation, M2004
- How to read the product manual
- Safety
- General safety information
- Safety risks
- Safety risks related to tools/workpieces
- Safety risks related to pneumatic/hydraulic systems
- Safety risks during operational disturbances
- Risks associated with live electric parts
- Safety actions
- Fire extinguishing
- Emergency release of the robot's arm
- Brake testing
- Risk of disabling function "Reduced speed 250 mm/s
- Safe use of the FlexPendant
- Work inside the robot's working range
- Signal lamp (optional)
- Translate the information on safety and information labels
- Safety related instructions
- DANGER - Moving robots are potentially lethal
- DANGER - First test run may cause injury or damage
- WARNING - The brake release buttons may be jammed after service work
- WARNING - The unit is sensitive to ESD
- WARNING - Safety risks during work with gearbox oil
- Installation and commissioning
- Robot transportation precautions
- Securing the robot
- Unpacking
- Working range and type of motion
- Risk of tipping / stability
- On-site installation
- Lifting robot with roundslings
- Manually releasing the brakes
- Lifting the base plate
- Securing the base plate
- Orienting and securing the robot
- Fitting cable package attachments (Cleanroom)
- Fitting equipment on robot
- Installation of cooling fan for motors, axes 1 and 2 (option)
- Loads
- Restricting the working range
- Mechanically restricting the working range of axis 1
- Mechanically restricting the working range of axis 2
- Mechanically restricting the working range of axis 3
- Electrical connections
- Making robot ready for operation (Foundry Prime)
- Commissioning (Foundry Prime)
- Making robotready for operation, (Cleanroom)
- Maintenance
- Maintenance schedule and expected component life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspection, oil level gearbox axis 2
- Inspection, oil level gearbox axis 3
- Inspection, oil level gearbox axis 4
- Inspection, oil level, gearbox axis 5
- Inspection, oil level gearbox axis 6
- Inspection, balancing device
- Inspection, cable harness
- Inspection of air hoses (Foundry Prime)
- Inspection, information labels
- Inspection, mechanical stop, axis 1
- Inspection, additional mechanical stops
- Inspection, damper axes 2-5
- Inspection, signal lamp (option)
- Replacement / Changing activities
- Oil change, gearbox axis 1
- Oil change, gearbox axis 2
- Oil change, gearbox, axis 3
- Oil change, gearbox, axis 4
- Oil change, gearbox, axis 5
- Oil change, gearbox axis 6
- Replacement of SMB battery
- Lubrication activities
- Rust preventive measures, bearing axis 1 (Foundry Prime)
- Rust preventive measures, bearing axis 4 (Foundry Prime)
- Rust preventive measures, support bearing in wrist (Foundry Prime)
- Cleaning activities
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Complete robot
- Replacement of cabling, axis 5 motorIRB 6640
- Replacement of cable harness, Cleanroom
- Replacement of cable harness, axes 1-4- IRB 6640ID
- Replacement of cable harness, axes 5-6 - IRB 6640ID
- Replacement of complete arm system
- Replacement of air nipple and hose (Foundry Prime)
- Upper and lower arm
- Replacement of complete wrist unit
- Replacement of complete wrist unit, IRB 6640ID
- Replacement of upper arm
- Replacement of complete lower arm
- Frame and base
- Replacement of brake release unit
- Replacement of spherical roller bearing, balancing device (old and new)
- Replacement of balancing device (old and new)
- Unloading the balancing device (old and new)
- Restoring the balancing device
- Motors
- Replacement of motor axis 2
- Replacement of motor, axis 3
- Replacement of motor, axis 4
- Replacement of motor, axis 5. IRB 6640
- Replacement of motor, axis 5, IRB 6640ID
- Replacement of motor, axis 6, IRB 6640, IRB 6620/Foundry Plus
- Replacement of motor, axis 6, IRB 6640ID
- Gearboxes
- Replacement gearbox axis 2
- Replacement of gearbox, axis 3
- Replacement of gearbox, axis 6
- Calibration information
- Calibration methods
- Calibration scales and correct axis position
- Calibration movement directions for all axes
- Updating revolution counters
- Checking the calibration position
- Decommissioning
- Environmental information
- Decommissioning of balancing device
- Reference information
- Applicable Safety Standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard toolkit
- Special tools
- Lifting equipment and lifting instructions
- Spare Part List IRB 6640
- Spare parts - Balancing device
- Frame to lower arm
- Lower arm to upper arm
- Upper arm including wrist unit, motors ax. 3- 6 (IRB 6640 and IRB 6640ID)
- Cable harness and SMB unit
- Circuitdiagrams
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