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ABB IRB 6650S-125/3.5 manuals

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IRB 6650S-125/3.5

Brand: ABB | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Overview of this manual
  6. Product documentation, M2000/M2000A
  7. Product documentation, IRC5
  8. How to read the product manual
  9. Safety
  10. Protective stop and emergency stop
  11. Safety actions
  12. Emergency release of the robot axes
  13. Make sure that the main power has been switched off
  14. Safety risks
  15. Moving robots are potentially lethal
  16. First test run may cause injury or damage
  17. Work inside the working range of the robot
  18. Enabling device and hold-to-run functionality
  19. Risks associated with live electric parts
  20. The unit is sensitive to ESD
  21. Hot parts may cause burns
  22. Safety risks related to pneumatic/hydraulic systems
  23. Brake testing
  24. Safety risks during handling of batteries
  25. Safety risks during work with gearbox lubricants (oil or grease)
  26. Safety signals and symbols
  27. Safety symbols on product labels
  28. Installation and commissioning
  29. Unpacking
  30. Working range and type of motion
  31. Risk of tipping/stability
  32. On-site installation
  33. Lifting robot with roundslings
  34. Lifting robot with lifting slings
  35. Manually releasing the brakes
  36. Lifting the base plate
  37. Securing the base plate
  38. Orienting and securing the robot
  39. Fitting equipment on robot
  40. Signal lamp (option)
  41. Installation of base spacers (option)
  42. Installation of cooling fan for motors (option)
  43. Installation of Foundry Plus Cable guard (option no. 908-1)
  44. Loads fitted to the robot, stopping time and braking distances
  45. Restricting the working range
  46. Mechanically restricting the working range of axis 1
  47. Extended working range, axis 1 (option 561-1)
  48. Mechanically restricting the working range of axis 2
  49. Mechanically restricting the working range of axis 3
  50. Installation of position switches (option)
  51. electrical connections
  52. Start of robot in cold environments
  53. Maintenance
  54. Maintenance schedule and expected component life
  55. Maintenance schedule
  56. Expected component life
  57. Inspection activities
  58. Inspecting the oil level in axis-1 gearbox
  59. Inspecting the oil level in axis-2 gearbox
  60. Inspecting the oil level in axis-3 gearbox
  61. Inspecting the oil level in axis-4 gearbox
  62. Inspecting the oil level in axis-5 gearbox
  63. Inspecting the oil level in axis-6 gearbox
  64. Inspecting the balancing device
  65. Inspecting the cable harness
  66. Inspecting the information labels
  67. Inspecting the axis-1 mechanical stop pin
  68. Inspecting the additional mechanical stops
  69. Inspecting the damper on axes 2-5
  70. Inspection, position switch axes 1, 2 and 3
  71. Inspecting, signal lamp
  72. Replacement/changing activities
  73. Changing oil, axis-1 gearbox
  74. Changing oil, axis-2 gearbox
  75. Changing oil, axis-3 gearbox
  76. Changing oil, axis-4 gearbox
  77. Changing oil, axis-5 gearbox
  78. Changing oil, axis-6 gearbox
  79. Replacing the SMB battery
  80. Lubrication activities
  81. Cleaning activities
  82. Service Information System, M2000
  83. Description of Service Information System (SIS)
  84. SIS system parameters
  85. Setting the SIS parameters
  86. Reading the SIS output logs
  87. Exporting the SIS data
  88. Repair
  89. General procedures
  90. Mounting instructions for bearings
  91. Mounting instructions for seals
  92. Cut the paint or surface on the robot before replacing parts
  93. The brake release buttons may be jammed after service work
  94. Complete robot
  95. Replacement of cable harness, axes 1-4
  96. Replacement of cable harness, axes 5-6
  97. Replacement of cabling, axis 5 motor
  98. Replacement of complete arm system
  99. Upper and lower arm
  100. Replacement of complete wrist unit
  101. Replacement of upper arm
  102. Replacement of complete lower arm
  103. Replacement of lower arm shaft
  104. Securing the lower arm
  105. Frame and base
  106. Replacing the brake release board
  107. Replacement of spherical roller bearing, balancing device
  108. Replacement of balancing device
  109. Unloading the balancing device using hydraulic press tool
  110. Restoring the balancing device using a hydraulic press tool
  111. Motors
  112. Replacement of motor axis 2
  113. Replacement of motor, axis 3
  114. Replacement of motor, axis 4
  115. Replacement of motor, axis 5
  116. Replacement of motor, axis 6
  117. Gearboxes
  118. Replacement of gearbox axis 2
  119. Replacement of gearbox, axis 3
  120. Replacement of gearbox, axis 6
  121. Calibration
  122. Calibration methods
  123. When to calibrate
  124. Synchronization marks and axis movement directions
  125. Calibration movement directions for all axes
  126. Updating revolution counters
  127. Calibrating with Axis Calibration method
  128. Calibration tools for Axis Calibration
  129. Installation locations for the calibration tools
  130. Axis Calibration - Running the calibration procedure
  131. Calibrating with Calibration Pendulum method
  132. Verifying the calibration
  133. Checking the synchronization position
  134. Decommissioning
  135. Scrapping of robot
  136. Decommissioning of balancing device
  137. Robot description
  138. Spare part lists
  139. Reference information
  140. Applicable standards
  141. Unit conversion
  142. Screw joints
  143. Weight specifications
  144. Standard tools
  145. Special tools
  146. Lifting accessories and lifting instructions
  147. Circuit diagram
  148. Circuit diagram 3HAC 025744-001
  149. Circuit diagram 3HAC 13347-1
  150. Index
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