GE PACSystems RSTi-EP manuals
PACSystems RSTi-EP
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Chapter 1 Introduction
- Revisions in this Manual
- PACSystems Control System Overview
- PACSystems CPU Models
- RX3i Overview
- RX7i Overview
- RSTi-EP Overview
- Migrating Series 90 Applications to PACSystems
- Documentation
- Chapter 2 CPU Features & Specifications
- Common CPU Features
- Features Shared by Certain PACSystems CPU Models
- Firmware Storage in Flash Memory
- Embedded PROFINET Controller
- OPC UA
- Removable Data Storage Devices (RDSDs)
- CPU Over-Temperature Monitoring and Behavior
- RX3i CPU Features and Specifications
- CPE400
- Figure 3: CPE400 Underside Ports & Connectors
- Figure 4: CPE400 Micro-SD & USB Pinouts
- Figure 5: Typical Field Agent Application
- Figure 6: Login to Predix
- Figure 7: Predix Change Password
- Figure 9: Technician Console, Network Configuration
- Figure 10: Enter Proxy Server Address
- Figure 12: Technician Console, Time Sync Configuration
- Figure 13: LAN3 Interconnects for Hot Standby Redundancy
- Figure 14: Display Port Connector
- Figure 15: Location of RTC battery on CPE400
- Figure 16: DIN-Rail Mount Bracket Assembly CPE400
- CPE330
- Figure 19: CPE330 RUN/STOP Switch and RDSD Switches
- CPE302, CPE305 and CPE310
- Figure 23: External Features of CPE302/CPE305
- Figure 25: Accessing Real-Time Clock Battery (CPE302, CPE305 and CPE310)
- Figure 26: Sample Tool for Coin Battery Extraction
- CPU315 and CPU320/CRU320
- CPU310
- RX7i CPU Features and Specifications
- CPE030/CRE030 and CPE040/CRE040
- CPE010, CPE020 and CRE020
- RX7i Embedded Ethernet Interface
- RSTi-EP CPU Features and Specifications
- CPE100/CPE115
- Figure 32: CPE100/CPE115 Membrane Pushbutton and Module Status LEDs
- Figure 34: Typical Multi-Tier LAN Application (Star/Bus Topology)
- Chapter 3 CPU Configuration
- Configuring the CPU
- Configuration Parameters
- Modbus TCP Address Map
- SNTP
- Time
- Scan Parameters
- Memory Parameters
- Fault Parameters
- Redundancy Parameters (Redundancy CPUs Only)
- COM1 and COM2 Parameters
- Scan Sets Parameters
- Access Control
- OPC UA Parameters
- Storing (Downloading) Hardware Configuration
- Configuring the Embedded Ethernet Interface
- Establishing Initial Ethernet Communications
- Setting a Temporary IP Address
- Chapter 4 CPU Operation
- CPU Sweep
- Parts of the CPU Sweep
- CPU Sweep Modes
- Figure 42: Typical Sweeps in Constant Sweep Mode
- Program Scheduling Modes
- Window Modes
- Data Coherency in Communications Windows
- Run/Stop Operations
- CPU STOP Modes
- STOP-to-RUN Mode Transition
- Flash Memory Operation
- Logic/Configuration Source and CPU Operating Mode at Power-Up
- CPU Mode when Memory Not Preserved/Power-up Source is Flash
- CPU Mode when Memory Preserved
- Clocks and Timers
- Time-of-Day Clock
- Watchdog Timer
- System Security
- Passwords and Privilege Levels - Legacy Mode
- OEM Protection – Legacy Mode
- Enhanced Security for Passwords and OEM Protection
- Legacy/Enhanced Security Comparison
- PACSystems I/O System
- I/O Configuration
- Genius I/O
- I/O System Diagnostic Data Collection
- Power-Up and Power-Down Sequences
- Power-Down Sequence
- Power Cycle Operation with an Energy Pack
- Retention of Data Memory Across Power Failure
- Chapter 5 Communications
- Ethernet Communications
- Figure 45: CPE330 Overlapping Local IP Subnet Example
- Figure 46: Expected Response Path
- Ethernet Interface Modules
- Serial Communications
- Configurable STOP Mode Protocols
- Serial Port Pin Assignments
- Figure 48: COM1 Port CPE400
- Serial Port Electrical Isolation
- Serial Cable Lengths and Shielding
- Serial Port Baud Rates
- Series 90-70 Communications and Intelligent Option Modules
- Programmable Coprocessor Module (PCM)
- DLAN/DLAN+ (Drives Local Area Network) Interface
- Chapter 6 Serial I/O, SNP & RTU Protocols
- Configuring Serial Ports Using COMMREQ Function 65520
- Invalid Port Configuration Combinations
- COMMREQ Command Block Parameter Values
- Example COMMREQ Command Blocks for Serial Port Setup function
- Serial I/O Protocol
- Serial I/O COMMREQ Commands
- Overlapping COMMREQs
- Initialize Port Function (4300)
- Set Up Input Buffer Function (4301)
- Flush Input Buffer Function (4302)
- Read Port Status Function (4303)
- Write Port Control Function (4304)
- Cancel COMMREQ Function (4399)
- Autodial Function (4400)
- Write Bytes Function (4401)
- Read Bytes Function (4402)
- Read String Function (4403)
- RTU Slave Protocol
- Message Format
- Figure 50: RTU Read Output Table Example
- Cyclic Redundancy Check (CRC)
- RTU Message Descriptions
- Figure 53: RTU Read Input Table Message Format
- Figure 54: RTU Read Registers Message Format
- Figure 55: RTU Read Analog Inputs Message Format
- Figure 56: RTU Force Single Output Message Format
- Figure 57: RTU Preset Single Register Message Format
- Figure 58: RTU Read Exception Status Message Format
- Figure 59: RTU Loopback/Maintenance Message Format
- Figure 60: RTU Force Multiple Outputs Message Format
- Figure 61: RTU Preset Multiple Registers Message Format
- Figure 62: RTU Report Device Type Message Format
- Figure 63: RTU Read Scratch Pad Memory Message Format
- RTU Scratch Pad
- Communication Errors
- RTU Slave/SNP Slave Operation with Programmer Attached
- SNP Slave Protocol
- Appendix A Performance Data
- A-1 Boolean Execution Times
- A-2 Instruction Timing
- A-2.2 PLC Version Information
- A-2.3 RX3i & RSTi-EP Instruction Times
- A-2.4 RX7i Instruction Times
- A-3 Overhead Sweep Impact Times
- A-3.1 Base Sweep Times
- A-3.2 What the Sweep Impact Tables Contain
- A-3.3 Programmer Sweep Impact Times
- A-3.4 I/O Scan and I/O Fault Sweep Impact
- A-3.5 Ethernet Global Data Sweep Impact
- A-3.6 EGD Sweep Impact for Embedded Ethernet Interface on RX3i & RSTi-EP CPE Models
- A-3.7 Sweep Impact of Intelligent Option Modules
- A-3.8 I/O Interrupt Performance and Sweep Impact
- Figure 65: Interrupt Execution Considerations
- A-3.9 Timed Interrupt Performance
- A-3.10 Example of Predicted Sweep Time Calculation
- Appendix B User Memory Allocation
- B-1 Items that Count Against User Memory
- B-2 User Program Memory Usage
PACSystems RSTi-EP
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Chapter 1 Introduction
- Revisions in this Manual
- PROFINET Controller Description
- Embedded PROFINET Controller
- PNC001 Module Specifications
- Operating Range for Surrounding Air Temperature
- PNC001 Module Controls and Indicators
- PNC001 Hardware Implementions (-Ax & -Bxxx)
- Ethernet Network Ports
- USB Port(s)
- PROFINET Networks for PACSystems
- Compression
- Basic System: One RX3i CPU and One PROFINET Controller using a single port
- Basic System: One RX3i CPU and One PROFINET Controller using multiple ports
- Basic System: Third-Party Devices and PME Programmer
- Systems with One RX3i CPU and Two PROFINET Controllers
- Figure 10: RX3i System with two PNC001 modules and two Daisy-Chain PROFINET LANs
- One RX3i CPU with Four Controllers on Separate Networks
- Two RX3i CPUs with Two PROFINET Networks and One Ethernet Network
- Systems that use PROFINET System Redundancy (PNSR)
- Systems that use Hot Standby CPU Redundancy
- RSTi-EP Standalone CPU with embedded PROFINET Controller using a single port
- RSTi-EP Standalone CPU with embedded PROFINET Controller using multiple ports
- RSTi-EP Standalone CPU with embedded PROFINET Controller using MRP
- Glossary
- Documentation
- Chapter 2 Installation
- Pre-Installation Check
- Installation in Hazardous Areas
- Removing the Backplane Knockout
- Module Installation
- Hot Insertion and Removal
- Ethernet Port Connections
- Figure 22: Interconnect using Copper Cables / RJ45 Connectors
- Figure 25: CAT5e/CAT6 (shielded or unshielded) with RJ 45 Connector
- Installing SFP Devices
- Removing SFP Devices
- PNC001 LED Behavior
- Detailed LED Descriptions
- Installing the USB Port Driver
- Firmware Updates
- PNC001 Time Synchronization with the Host RX3i CPU
- Chapter 3 Configuration
- Configuration Overview
- Basic Configuration Steps
- Configuration Tools
- Configuring an RX3i PROFINET Controller
- Configuring an Embedded RSTi-EP PROFINET Controller
- Configuring PROFINET System Redundancy
- Exploring PROFINET Networks
- Configuring a PROFINET Controller on a LAN
- Configuring PROFINET Controller Parameters
- Figure 42: Setting the Status Reference Address
- Figure 44: Setting Media Redundancy Parameters
- Configuring PROFINET LANs
- Configuring the LAN Properties
- Adding a VersaMax PROFINET Scanner to a LAN
- Configuring VersaMax PROFINET Scanner Parameters
- Figure 56: PNS Parameters Redundancy Tab
- Figure 59: PNS Parameters Module Parameters Tab
- Figure 61: PNS Interface Parameter Details
- Adding VersaMax PROFINET Scanner Power Supplies
- Adding VersaMax Modules to a Remote Node
- Installing Power Supplies Between Modules
- Configuring VersaMax Module Parameters
- Figure 70: Selecting the Sub-Module Configuration with Jumper Settings Declared
- Adding a Third-Party IO-Device to a LAN
- Editing Third-Party IO-Device Parameters
- Figure 77: Third-Party I/O: Configure Ring Ports for Media Redundancy Manager
- Configuring Sub-Modules of a Third-Party IO-Device
- Viewing / Editing IO-Device Properties
- Figure 84: Assigning Reference Variable to IO-Device
- Assigning IO-Device Names
- Figure 88: List of Device Names on LAN with Status Indications
- After the Configuration is Stored to the RX3i CPU
- Chapter 4 PROFINET System Operation
- PROFINET Operation Overview
- PROFINET Communications
- Figure 90: Real-Time and Non-Real-Time Data Communications
- Operations of the PROFINET Controller in the PACSystems System
- Duplicate PROFINET IO-Controller IP Address
- I/O Scanning
- Data Coherency
- Performance Factors
- PROFINET IO Update Rate Configuration
- PACSystems CPU Operations for PROFINET
- PNIO_DEV_COMM Function Block
- Reset Smart Module for the PROFINET Controller
- Scan Set I/O for Remote I/O Modules
- Chapter 5 Diagnostics
- Power-up and Reset (PNC001 Module)
- Problems During Power-up and Reset
- Special LED Blink Patterns
- Status Reporting
- I/O Fault Contacts
- Fault Locating References
- Fatal Error Reporting
- PROFINET IO Alarms
- Local Log Table of the PROFINET Controller
- Faults Unique to Local Log Table
- Viewing and Clearing the Local Log Table
- Figure 96: Log Details Display
- Figure 97: Log Details of a Specific Log Entry
- PROFINET Controller Faults in the PACSystems Fault Tables
- Faults Reported to the PACSystems I/O Fault Table
- Chapter 6 Redundant Media
- PROFINET Media Redundancy Protocol
- MRP Failover Performance
- Bumpless Operation with MRP
- MRP Operation for I/O Update Rates of 16ms or Greater
- Minimum I/O Update Rates for Bumpless Operation in an MRP Ring Topology
- MRP Ring Ethernet Traffic Storm Prevention
- Third-party MRP Manager Use with PROFINET Controller as MRP Client
- Ring Topology with One Controller
- Ring Topology with Multiple Controllers
- Setting Up Media Redundancy Protocol
- Sequence for Enabling Media Redundancy
- Sequence for Replacing a Media Redundancy Manager
- Procedure for Disabling Media Redundancy
- Chapter 7 Network Management
- SNMP
- Supported SNMP Features
- MIB-II Groups Supported
- MIB-II System Group Values
- LLDP
- LLDP TLVs
- Appendix A PROFINET IO Performance Examples
- A-1 Systems with RX3i PNS
- A-2 Systems with VersaMax PNS
- A-2.2 VersaMax System Descriptions
- A-3 Systems with RSTi-EP EPSCPE100/CPE115
- A-3.2 RSTi-EP System Descriptions
PACSystems RSTi-EP
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Chapter 1 Introduction
- Revisions in this Manual
- PACSystems Programming and Configuration
- PACSystems Documentation
- Chapter 2 Program Organization
- Structure of a PACSystems Application Program
- How Blocks Are Called
- Types of Blocks
- Figure 2: Block Call with Parameters
- Figure 3: Defining Member Variables for a User-Defined Function Block
- Figure 4: Creating a User-Defined Function Block
- Figure 7: Calling an External Block in Ladder Logic
- Local Data
- Parameter Passing Mechanisms
- Languages
- Figure 12: Illustration of Function Block Diagram
- Controlling Program Execution
- Interrupt-Driven Blocks
- Interrupt Handling
- Timed Interrupts
- Interrupt Block Scheduling
- Chapter 3 Program Data
- Variables
- Symbolic Variables
- I/O Variables
- Arrays
- Reference Memory
- Bit (Discrete) References
- User Reference Size and Default
- Genius Global Data
- Transitions and Overrides
- Retentiveness of Logic and Data
- Data Scope
- System Status References
- S References
- SA, %SB, and %SC References
- Fault References
- How Program Functions Handle Numerical Data
- Floating Point Numbers
- User Defined Types (UDTs)
- UDT Limits
- UDT Operational Notes
- Operands for Instructions
- Word-for-Word Changes
- Chapter 4 Ladder Diagram (LD) Programming
- Advanced Math Functions
- Exponential/Logarithmic Functions
- Square Root
- Trig Functions
- Inverse Trig – ASIN, ACOS, and ATAN
- Bit Operation Functions
- Data Lengths for the Bit Operation Functions
- Bit Position
- Bit Sequencer
- Bit Set, Bit Clear
- Bit Test
- Logical AND, Logical OR, and Logical XOR
- Logical NOT
- Masked Compare
- Rotate Bits
- Shift Bits
- Coils
- Graphical Representation of Coils
- Set Coil, Reset Coil
- Transition Coils
- Contacts
- Continuation Contact
- Fault Contact
- High and Low Alarm Contacts
- No Fault Contact
- Normally Closed and Normally Open Contacts
- Transition Contacts
- Control Functions
- Do I/O
- Edge Detectors
- Drum
- For Loop
- Mask I/O Interrupt
- Read Switch Position
- Scan Set IO
- Suspend I/O
- Suspend or Resume I/O Interrupt
- Conversion Functions
- Convert Angles
- Convert UINT or INT to BCD4
- Convert DINT to BCD8
- Convert BCD4, UINT, DINT, or REAL to INT
- Convert BCD4, INT, DINT, or REAL to UINT
- Convert BCD8, UINT, INT, REAL or LREAL to DINT
- Convert BCD4, BCD8, UINT, INT, DINT, and LREAL to REAL
- Convert REAL to LREAL
- Truncate
- Counters
- Down Counter
- Up Counter
- Data Move Functions
- Array Size
- Array Size Dimension Function Blocks
- Block Clear
- Block Move
- BUS_ Functions
- Communication Request (COMMREQ)
- Data Initialization
- Data Initialize ASCII
- Data Initialize Communications Request
- Data Initialize DLAN
- Move
- Move Data
- Move Data Explicit
- Move From Flat
- Move to Flat
- Shift Register
- Size Of
- Swap
- Data Table Functions
- Array Move
- Array Range
- FIFO Read
- FIFO Write
- LIFO Read
- LIFO Write
- Search
- Sort
- Table Read
- Table Write
- Math Functions
- Overflow
- Absolute Value
- Divide
- Modulus
- Multiply
- Scale
- Subtract
- Program Flow Functions
- Argument Present
- Call
- Comment
- JumpN
- Master Control Relay/End Master Control Relay
- Wires
- Relational Functions
- Compare
- Equal, Not Equal, Greater or Equal, Greater Than, Less or Equal, Less Than
- EQ_DATA
- Range
- Timers
- Timer Function Blocks
- Standard Timer Function Blocks
- Chapter 5 Function Block Diagram (FBD)
- Note on Reentrancy
- EXPT Function
- Comments
- Comparison Functions
- Fan Out
- Negate
- Type Conversion Functions
- Convert WORD to INT
- Convert WORD to UINT
- Convert DWORD to DINT
- Convert INT or UINT to WORD
- Convert DINT to DWORD
- Chapter 6 Service Request Function
- Operation of SVC_REQ Function
- Function Block Diagram
- SVC_REQ 1: Change/Read Constant Sweep Timer
- To read the current timer state and value without changing either
- SVC_REQ 2: Read Window Modes and Time Values
- SVC_REQ 3: Change Controller Communications Window Mode
- To disable the Backplane Communications window
- SVC_REQ 5: Change Background Task Window Mode and Timer Value
- SVC_REQ 6: Change/Read Number of Words to Checksum
- SVC_REQ 7: Read or Change the Time-of-Day Clock
- SVC_REQ 8: Reset Watchdog Timer
- SVC_REQ 9: Read Sweep Time from Beginning of Sweep
- SVC_REQ 10: Read Target Name
- SVC_REQ 11: Read Controller ID
- SVC_REQ 12: Read Controller Run State
- SVC_REQ 13: Shut Down (STOP) CPU
- SVC_REQ 14: Clear Controller or I/O Fault Table
- SVC_REQ 15: Read Last-Logged Fault Table Entry
- SVC_REQ 16: Read Elapsed Time Clock
- SVC_REQ 17: Mask/Unmask I/O Interrupt
- SVC_REQ 18: Read I/O Forced Status
- SVC_REQ 19: Set Run Enable/Disable
- SVC_REQ 20: Read Fault Tables
- Non-Extended Formats
- Extended Formats
- SVC_REQ 21: User-Defined Fault Logging
- SVC_REQ 22: Mask/Unmask Timed Interrupts
- SVC_REQ 23: Read Master Checksum
- SVC_REQ 24: Reset Module
- SVC_REQ 25: Disable/Enable EXE Block and Standalone C Program Checksums
- SVC_REQ 29: Read Elapsed Power Down Time
- SVC_REQ 32: Suspend/Resume I/O Interrupt
- SVC_REQ 45: Skip Next I/O Scan
- SVC_REQ 50: Read Elapsed Time Clock
- SVC_REQ 51: Read Sweep Time from Beginning of Sweep
- SVC_REQ 56: Logic Driven Read of Nonvolatile Storage
- Parameter Block
- SVC_REQ 57: Logic Driven Write to Nonvolatile Storage
- Erase Cycles
- Fragmentation
- Equality
- Parameter Block for SVC_REQ 57
- Chapter 7 PID Built-In Function Block
- Operands of the PID Function
- Operands for FBD Version of PID Function Block
- Reference Array for the PID Function
- Reference Array Parameters
- Operation of the PID Function
- Time Interval for the PID Function
- PID Algorithm Selection (PIDISA or PIDIND) and Gain Calculations
- Derivative Term
- CV Bias Term
- Sample Period and PID Function Block Scheduling
- Determining the Process Characteristics
- Setting Tuning Loop Gains
- Setting Loop Gains Using the Ziegler and Nichols Tuning Approach
- Ideal Tuning Method
- PID Example
- Figure 17: PID Example Logic
- Language Overview
- Operators
- Structured Text Syntax
- Statement Types
- Assignment Statement
- Function Call
- RETURN Statement
- IF Statement
- CASE Statement
- FOR ... DO Statements
- WHILE Statement
- REPEAT Statement
- ARG_PRES Statement
- Exit Statement
- Chapter 9 Diagnostics
- Fault Handling Overview
- Fault Actions and Fault Action Configuration
- Using the Fault Tables
- Figure 19: Detail Information for Controller Fault Entry
- I/O Fault Table
- Figure 21: I/O Fault Table Fault Entry Detail Display
- System Handling of Faults
- System Fault References
- Using Fault Contacts
- Using Point Faults
- Controller Fault Descriptions and Corrective Actions
- Loss of or Missing Rack (Group 1)
- Loss of or Missing Option Module (Group 4)
- Reset of, Addition of, or Extra Option Module (Group 8)
- System Configuration Mismatch (Group 11)
- System Bus Error (Group 12)
- CPU Hardware Failure (Group 13)
- Module Hardware Failure (Group 14)
- Option Module Software Failure (Group 16)
- Program or Block Checksum Failure (Group 17)
- Battery Status (Group 18)
- Constant Sweep Time Exceeded (Group 19)
- CPU Over-Temperature (Group 24)
- Corrupted User Program on Power-Up (Group 130)
- Password Access Failure (Group 132)
- CPU System Software Failure (Group 135)
- Communications Failure During Store (Group 137)
- Non-Critical CPU Software Event (Group 140)
- I/O Fault Descriptions and Corrective Actions
- I/O Fault Categories
- Circuit Faults (Category 1)
- Loss of Block (Category 2)
- Addition of Block (Category 3)
- I/O Bus Fault (Category 6)
- Module Fault (Category 8)
- Addition of IOC (Category 9)
- IOC (I/O Controller) Software Fault (Category 11)
- Loss of or Missing I/O Module (Category 14)
- Extra Block (Category 17)
- GBC Software Exception (Category 21)
- Block Switch (Category 22)
- Diagnostic Logic Blocks (DLBs)
- DLB Operation
- Executing DLBs
- Diagnostic Logic Block (DLB) Example
- Figure 25: Drag DLB from Toolchest and Drop in Active Blocks Node
- Figure 28: Initialize Local Symbolic Variables
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