Contents - List of related manuals
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- What this chapter contains
- Safety in installation and maintenance
- Grounding
- Permanent magnet motor drives
- General safety
- Printed circuit boards
- Related manuals
- Quick installation, start-up and operating flowchart
- Terms and abbreviations
- Safety data (SIL, PL)
- Main circuit
- Layout (IP21, UL Type 1)
- Layout (IP55)
- Layout (UL Type 12)
- Overview of power and control connections
- External control connection terminals
- Control panel
- Type designation key
- Examining the installation site
- Moving the drive
- Frame R5 cable entry box (IP21, UL Type 1)
- Upacking and examining the delivery (frames R6 to R9)
- Frame R6 cable entry box (IP21, UL Type 1)
- Frame R7 cable entry box (IP21, UL Type 1)
- Frame R8 cable entry box (IP21, UL Type 1)
- Frame R9 cable entry box (IP21, UL Type 1)
- Installing the drive
- Frames R4 and R7 (UL Type 12)
- Frames R5 to R9 without vibration dampers
- Cabinet installation
- European Union
- Protecting the motor insulation and bearings
- Additional requirements for ABB high-output and IP23 motors
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for sine filters
- Typical power cable sizes
- Alternative power cable types
- Recommended power cable types
- Motor cable shield
- Armored cable / shielded power cable
- Control panel cable length and type
- Separate control cable ducts
- Protecting the motor and motor cable in short-circuits
- Protecting the drive against ground faults
- Implementing the Power-loss ride-through function
- Implementing a bypass connection
- Example bypass connection
- Switching the motor power supply from drive to direct-on-line
- Connecting a motor temperature sensor to the drive I/O
- Motor and motor cable
- Checking the compatibility with IT (ungrounded) systems
- Connecting the power cables
- Connection procedure for frames R1 to R3
- Connection procedure for frames R4 and R5
- Connection procedure for frames R6 and R9
- Grounding the motor cable shield at the motor end
- Default I/O connection diagram
- Notes
- External power supply for the control unit (XPOW)
- Drive-to-drive link (XD2D)
- DI6 (XDI:6) as PTC sensor input
- Control cable connection procedure
- Connecting a PC
- Chaining a control panel to several drives
- IP55 (UL Type 12) drives
- Wiring I/O extension, fieldbus adapter and pulse encoder interface modules
- Installation of safety functions modules
- Installation next to the control unit in frames R7 to R9
- Preventive maintenance table
- Heatsink
- Replacing the main cooling fan of frames R1 to R3
- Replacing the auxiliary cooling fan of IP55 frames R1 to R3
- Replacing the main cooling fan of frames R4 and R5
- types ACS880-01-xxxx-07
- Replacing the main cooling fan of frames R6 to R8
- Replacing the auxiliary cooling fan of frames R6 to R9
- Replacing the IP55 auxiliary cooling fan of frames R8 and R9
- Replacing the cooling fans of frame R9
- Replacing the drive (frames R1 to R5)
- Capacitors
- Reforming the capacitors
- Replacing the control panel battery
- Definitions
- IP55 (UL Type 12) drive types -274A-2, 293A-3 and 260A-5
- Altitude derating
- gG fuses (frames R1 to R6)
- Quick guide for selecting between gG and aR fuses
- Calculating the short-circuit current of the installation
- Fuses (UL)
- Dimensions. weights and free space requirements
- Losses, cooling data and noise
- Terminal and lead-through data for the power cables
- UL listed cable lugs and tools
- Electrical power network specification
- Control unit (ZCU-12) connection data
- Efficiency
- Materials
- CE marking
- Compliance with the European RoHS Directive
- Declaration of Conformity
- Compliance with the EN 61800-3:2004
- Category C3
- UL marking
- CSA marking
- Frame R1 (IP21, UL Type 1)
- Frame R2 (IP21, UL Type 1)
- Frame R3 (IP21, UL Type 1)
- Frame R4 (IP21, UL Type 1)
- Frame R5 (IP21, UL Type 1)
- Frame R6 (IP21, UL Type 1)
- Frame R7 (IP21, UL Type 1)
- Frame R8 (IP21, UL Type 1)
- Frame R9 (IP21, UL Type 1)
- Frame R1 (IP55, UL Type 12)
- Frame R2 (IP55, UL Type 12)
- Frame R3 (IP55, UL Type 12)
- Frame R4 (IP55, UL Type 12)
- Frame R5 (IP55, UL Type 12)
- Frame R6 (IP55, UL Type 12)
- Frame R7 (IP55, UL Type 12)
- Frame R8 (IP55, UL Type 12)
- Frame R9 (IP55, UL Type 12)
- Compliance with the European Machinery Directive
- Single drive (internal power supply)
- Multiple drives (internal power supply)
- Multiple drives (external power supply)
- Operation principle
- Acceptance test procedure
- Maintenance
- Certificate
- Selecting and routing the brake resistor cables
- Minimizing electromagnetic interference
- Protecting the system against thermal overload
- Protecting the resistor cable against short-circuits
- Technical data
- Degree of protection of JBR, SACE and SAFUR resistors
- du/dt filter types
- Product and service inquiries
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1012. Dimension drawingsWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177Frame R1 (IP21, UL Type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178Frame R2 (IP21, UL Type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179Frame R3 (IP21, UL Type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180Frame R4 (IP21, UL Type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181Frame R5 (IP21, UL Type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182Frame R6 (IP21, UL Type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183Frame R7 (IP21, UL Type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184Frame R8 (IP21, UL Type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185Frame R9 (IP21, UL Type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186Frame R1 (IP55, UL Type 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187Frame R2 (IP55, UL Type 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188Frame R3 (IP55, UL Type 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Frame R4 (IP55, UL Type 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190Frame R5 (IP55, UL Type 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191Frame R6 (IP55, UL Type 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192Frame R7 (IP55, UL Type 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193Frame R8 (IP55, UL Type 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194Frame R9 (IP55, UL Type 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19513. Safe Torque off functionWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197Compliance with the European Machinery Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . 198Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198Activation switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198Cable types and lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198Single drive (internal power supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200Multiple drives (internal power supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201Multiple drives (external power supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203Start-up including acceptance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203Authorized person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203Acceptance test reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203Acceptance test procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206Fault tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206Safety data (SIL, PL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20914. Resistor brakingWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211Operation principle and hardware description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211Planning the braking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211Selecting the brake circuit components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211Selecting and routing the brake resistor cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
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