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ABB ACS880-07 Hardware Manual

Also see for ACS880-07: Firmware manualElectrical planning instructionsUser manualUser manualManual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Contents of this chapter
  12. General safety in installation, start-up and maintenance
  13. Electrical safety in installation, start-up and maintenance
  14. Grounding
  15. Additional instructions for permanent magnet motor drives
  16. Categorization by frame size and option code
  17. Quick installation, commissioning and operation flowchart
  18. Terms and abbreviations
  19. Overview circuit diagram of the drive
  20. pulse connection (option +A004)
  21. Cabinet line-up and layout examples
  22. Frame 2×D7T + 2×R8i (12-pulse connection, option +A004)
  23. Frame 2×D8T + 3×R8i
  24. Frame 3×D8T + 4×R8i (with main breaker, option +F255)
  25. Auxiliary control cubicle (ACU) layout
  26. Overview of power and control connections
  27. Door switches and lights
  28. Main disconnecting device (Q1.1)
  29. Control by PC tools
  30. IP42 (option +B054)
  31. Plinth height (options +C164 and +C179)
  32. Cabinet lighting (option +G301)
  33. A-meter in one phase (option +G335)
  34. Top cable entry/exit (options +H351 and +H353)
  35. Additional terminal block X504 (option +L504)
  36. L536, +L537
  37. Starter for auxiliary motor fan (options +M602...M610)
  38. Type designation label
  39. Necessary tools
  40. Moving and unpacking the drive
  41. Lifting the crate with a crane
  42. Moving the crate with a forklift
  43. Moving the unpacked drive cabinet
  44. Moving the cabinet on rollers
  45. Final placement of the cabinet
  46. Fastening methods
  47. Alternative 2 – Using the holes inside the cabinet
  48. Joining shipping splits together
  49. Miscellaneous
  50. Air outlet duct on the cabinet roof (option +C130)
  51. Calculating the required static pressure difference
  52. Examining the compatibility of the motor and drive
  53. Availability of du/dt filter and common mode filter by drive type
  54. Additional requirements for non-ABB high-output and IP23 motors
  55. Additional data for calculating the rise time and the peak line-to-line voltage
  56. Selecting the power cables
  57. Alternative power cable types
  58. Power cable types for limited use
  59. Additional US requirements
  60. Signals in separate cables
  61. Separate control cable ducts
  62. Protecting the motor and motor cable in short-circuits
  63. Implementing the emergency stop function
  64. Implementing the Power-loss ride-through
  65. Supplying power for the auxiliary circuits
  66. Connecting a motor temperature sensor to the drive I/O
  67. Drive I/O, I/O extension and encoder interface modules
  68. Custom brake resistor assembly
  69. T21 and T101 tap settings (400...500 V units)
  70. T111 tap settings
  71. Connecting the control cables
  72. Grounding the outer shields of the control cables at the cabinet lead-through
  73. Routing the control cables inside the cabinet
  74. Connecting to the inverter control unit (A41)
  75. Connecting a 230/115 V AC auxiliary voltage supply (UPS, option +G307)
  76. Wiring the PTC thermistor relay(s) (options +L505, +2L505, +L513 and +2L513)
  77. Wiring the Pt100 relays (option +nL506)
  78. Powering the heating and lighting equipment (options +G300, +G301 and G313)
  79. Wiring ground fault monitoring for IT ungrounded systems (option +Q954)
  80. Connecting the motor cables (units without common motor terminal cubicle or sine output filter)
  81. Motor connection diagram (with option +H366)
  82. Procedure
  83. Removing and reinstalling the fan carriage of an inverter module
  84. Connecting the motor cables
  85. Re-installing the fan carriage of an inverter module
  86. Connection diagram
  87. Connecting an external brake resistor assembly
  88. Connection diagram, 12-pulse units
  89. Connecting a PC
  90. Panel bus (Control of several units from one control panel)
  91. Installing option modules
  92. Wiring of optional modules
  93. What this chapter contains
  94. Control unit layout and connections
  95. Default I/O diagram of the supply control unit (A51)
  96. Default I/O diagram of the inverter control unit (A41)
  97. External power supply for the control unit (XPOW)
  98. DIIL input
  99. Safe torque off (XSTO, XSTO OUT)
  100. Ground isolation diagram
  101. Cabinet
  102. Cleaning the outlet (roof) filters (IP54)
  103. Fans
  104. Replacing a roof fan (IP54/UL type 12)
  105. Replacing a supply module (D7T) cooling fan
  106. Replacing a supply module (D8T) or inverter module (R8i) cooling fan
  107. Replacing the circuit board compartment fan
  108. Supply and inverter modules
  109. Replacing a frame D8T supply module
  110. Cleaning the heatsink
  111. Activating the reduced run of the inverter unit
  112. Returning the module
  113. Fuses
  114. Replacing the supply module DC fuses (D7T and D8T)
  115. Control panel
  116. Control units
  117. Definitions
  118. Altitude derating
  119. Frame sizes and power module types
  120. DC fuses
  121. Supply module internal DC fuses
  122. Brake chopper DC fuses
  123. Sine output filter data
  124. Input cable sizes
  125. Output cable sizes
  126. Terminal and lead-through data for the power cables
  127. Motor connection data
  128. Materials
  129. Applicable standards
  130. CE marking
  131. Declaration of Conformity (According to Machinery Directive)
  132. Compliance with EN 61800-3:2004
  133. Category C4
  134. UL and CSA markings
  135. Mechanical connections
  136. Disclaimers
  137. Cabinet line-up dimensions
  138. Dimension tables
  139. Weights
  140. Dimension drawing examples
  141. Frame 1×D8T + 2×R8i (IP22)
  142. Frame 1×D8T + 2×R8i, IP54 (+B055)
  143. Frame 1×D8T + 2×R8i with common motor terminal cubicle (+H359), 1/2
  144. Frame 1×D8T + 2×R8i with common motor terminal cubicle (+H359), 2/2
  145. Frame 1×D8T + 2×R8i with brake choppers and resistors (+D150 +D151), 1/2
  146. Frame 1×D8T + 2×R8i with brake choppers and resistors (+D150 +D151), 2/2
  147. Frame 1×D8T + 2×R8i with sine output filter (+E206), 1/2
  148. Frame 1×D8T + 2×R8i with sine output filter (+E206), 2/2
  149. Frame 2×D8T + 2×R8i, 12-pulse (+A004) with grounding switch (+F259)
  150. Frame 2×D8T + 3×R8i, 1/2
  151. Frame 2×D8T + 3×R8i, 2/2
  152. Frame 2×D8T + 3×R8i with common motor terminal cubicle (+H359), 1/2
  153. Frame 2×D8T + 3×R8i with common motor terminal cubicle (+H359), 2/2
  154. Frame 2×D8T + 3×R8i with top entry / top exit (+H351/+H353), 1/2
  155. Frame 2×D8T + 3×R8i with top entry/top exit, 2/2
  156. Frame 3×D8T + 4×R8i, 1/2
  157. Frame 3×D8T + 4×R8i, 2/2
  158. Frame 3×D8T + 4×R8i with common motor terminal cubicle (+H359), 1/2
  159. Frame 3×D8T + 4×R8i with common motor terminal cubicle (+H359), 2/2
  160. Frame 3×D8T + 4×R8i with top entry / top exit (+H351/+H353), 1/2
  161. Frame 3×D8T + 4×R8i with top entry / top exit (+H351/+H353), 2/2
  162. Frame 4×D8T + 5×R8i (6-pulse) with top entry/exit, UL Listed (+C129), 1/2
  163. Frame 4×D8T + 5×R8i (6-pulse) with top entry/exit, UL Listed (+C129), 2/2
  164. Dimensions of empty cubicles (options +C199, +C200, +C201)
  165. IP54
  166. Location and size of input terminals
  167. mm, without main breaker, bottom cable entry (including 12-pulse units with grounding switch)
  168. mm, 12-pulse units without grounding switch, bottom cable entry
  169. mm, with main breaker, bottom cable entry
  170. mm (UL/CSA), top cable entry
  171. mm (UL/CSA), bottom cable entry
  172. Location and size of output terminals
  173. Inverter module cubicle with three R8i modules, bottom cable exit (no +H353)
  174. Brake chopper cubicle
  175. Sine filter (+E206) cubicle, 1000 mm, top cable exit (+H353)
  176. Units with common motor terminal cubicle (option +H359)
  177. Cubicle width 300 mm, top cable exit
  178. Cubicle width 400 mm, bottom cable exit
  179. Cubicle width 600 mm, bottom cable exit
  180. Compliance with the European Machinery Directive
  181. Grounding of protective shields
  182. Multiple inverter units (internal power supply)
  183. Multiple inverter units (external power supply)
  184. Start-up including acceptance test
  185. Maintenance
  186. Competence
  187. Abbreviations
  188. Factory-installed brake choppers and resistors
  189. SAFUR resistor data
  190. Custom resistor
  191. Selecting and routing the cables of a custom resistor
  192. Thermal protection of the resistors
  193. Brake system start up
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ACS880-07
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