Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Grounding
- Additional instructions for permanent magnet motor drives
- Categorization by frame size and option code
- Quick installation, commissioning and operation flowchart
- Terms and abbreviations
- Overview circuit diagram of the drive
- pulse connection (option +A004)
- Cabinet line-up and layout examples
- Frame 2×D7T + 2×R8i (12-pulse connection, option +A004)
- Frame 2×D8T + 3×R8i
- Frame 3×D8T + 4×R8i (with main breaker, option +F255)
- Auxiliary control cubicle (ACU) layout
- Overview of power and control connections
- Door switches and lights
- Main disconnecting device (Q1.1)
- Control by PC tools
- IP42 (option +B054)
- Plinth height (options +C164 and +C179)
- Cabinet lighting (option +G301)
- A-meter in one phase (option +G335)
- Top cable entry/exit (options +H351 and +H353)
- Additional terminal block X504 (option +L504)
- L536, +L537
- Starter for auxiliary motor fan (options +M602...M610)
- Type designation label
- Necessary tools
- Moving and unpacking the drive
- Lifting the crate with a crane
- Moving the crate with a forklift
- Moving the unpacked drive cabinet
- Moving the cabinet on rollers
- Final placement of the cabinet
- Fastening methods
- Alternative 2 – Using the holes inside the cabinet
- Joining shipping splits together
- Miscellaneous
- Air outlet duct on the cabinet roof (option +C130)
- Calculating the required static pressure difference
- Examining the compatibility of the motor and drive
- Availability of du/dt filter and common mode filter by drive type
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Selecting the power cables
- Alternative power cable types
- Power cable types for limited use
- Additional US requirements
- Signals in separate cables
- Separate control cable ducts
- Protecting the motor and motor cable in short-circuits
- Implementing the emergency stop function
- Implementing the Power-loss ride-through
- Supplying power for the auxiliary circuits
- Connecting a motor temperature sensor to the drive I/O
- Drive I/O, I/O extension and encoder interface modules
- Custom brake resistor assembly
- T21 and T101 tap settings (400...500 V units)
- T111 tap settings
- Connecting the control cables
- Grounding the outer shields of the control cables at the cabinet lead-through
- Routing the control cables inside the cabinet
- Connecting to the inverter control unit (A41)
- Connecting a 230/115 V AC auxiliary voltage supply (UPS, option +G307)
- Wiring the PTC thermistor relay(s) (options +L505, +2L505, +L513 and +2L513)
- Wiring the Pt100 relays (option +nL506)
- Powering the heating and lighting equipment (options +G300, +G301 and G313)
- Wiring ground fault monitoring for IT ungrounded systems (option +Q954)
- Connecting the motor cables (units without common motor terminal cubicle or sine output filter)
- Motor connection diagram (with option +H366)
- Procedure
- Removing and reinstalling the fan carriage of an inverter module
- Connecting the motor cables
- Re-installing the fan carriage of an inverter module
- Connection diagram
- Connecting an external brake resistor assembly
- Connection diagram, 12-pulse units
- Connecting a PC
- Panel bus (Control of several units from one control panel)
- Installing option modules
- Wiring of optional modules
- What this chapter contains
- Control unit layout and connections
- Default I/O diagram of the supply control unit (A51)
- Default I/O diagram of the inverter control unit (A41)
- External power supply for the control unit (XPOW)
- DIIL input
- Safe torque off (XSTO, XSTO OUT)
- Ground isolation diagram
- Cabinet
- Cleaning the outlet (roof) filters (IP54)
- Fans
- Replacing a roof fan (IP54/UL type 12)
- Replacing a supply module (D7T) cooling fan
- Replacing a supply module (D8T) or inverter module (R8i) cooling fan
- Replacing the circuit board compartment fan
- Supply and inverter modules
- Replacing a frame D8T supply module
- Cleaning the heatsink
- Activating the reduced run of the inverter unit
- Returning the module
- Fuses
- Replacing the supply module DC fuses (D7T and D8T)
- Control panel
- Control units
- Definitions
- Altitude derating
- Frame sizes and power module types
- DC fuses
- Supply module internal DC fuses
- Brake chopper DC fuses
- Sine output filter data
- Input cable sizes
- Output cable sizes
- Terminal and lead-through data for the power cables
- Motor connection data
- Materials
- Applicable standards
- CE marking
- Declaration of Conformity (According to Machinery Directive)
- Compliance with EN 61800-3:2004
- Category C4
- UL and CSA markings
- Mechanical connections
- Disclaimers
- Cabinet line-up dimensions
- Dimension tables
- Weights
- Dimension drawing examples
- Frame 1×D8T + 2×R8i (IP22)
- Frame 1×D8T + 2×R8i, IP54 (+B055)
- Frame 1×D8T + 2×R8i with common motor terminal cubicle (+H359), 1/2
- Frame 1×D8T + 2×R8i with common motor terminal cubicle (+H359), 2/2
- Frame 1×D8T + 2×R8i with brake choppers and resistors (+D150 +D151), 1/2
- Frame 1×D8T + 2×R8i with brake choppers and resistors (+D150 +D151), 2/2
- Frame 1×D8T + 2×R8i with sine output filter (+E206), 1/2
- Frame 1×D8T + 2×R8i with sine output filter (+E206), 2/2
- Frame 2×D8T + 2×R8i, 12-pulse (+A004) with grounding switch (+F259)
- Frame 2×D8T + 3×R8i, 1/2
- Frame 2×D8T + 3×R8i, 2/2
- Frame 2×D8T + 3×R8i with common motor terminal cubicle (+H359), 1/2
- Frame 2×D8T + 3×R8i with common motor terminal cubicle (+H359), 2/2
- Frame 2×D8T + 3×R8i with top entry / top exit (+H351/+H353), 1/2
- Frame 2×D8T + 3×R8i with top entry/top exit, 2/2
- Frame 3×D8T + 4×R8i, 1/2
- Frame 3×D8T + 4×R8i, 2/2
- Frame 3×D8T + 4×R8i with common motor terminal cubicle (+H359), 1/2
- Frame 3×D8T + 4×R8i with common motor terminal cubicle (+H359), 2/2
- Frame 3×D8T + 4×R8i with top entry / top exit (+H351/+H353), 1/2
- Frame 3×D8T + 4×R8i with top entry / top exit (+H351/+H353), 2/2
- Frame 4×D8T + 5×R8i (6-pulse) with top entry/exit, UL Listed (+C129), 1/2
- Frame 4×D8T + 5×R8i (6-pulse) with top entry/exit, UL Listed (+C129), 2/2
- Dimensions of empty cubicles (options +C199, +C200, +C201)
- IP54
- Location and size of input terminals
- mm, without main breaker, bottom cable entry (including 12-pulse units with grounding switch)
- mm, 12-pulse units without grounding switch, bottom cable entry
- mm, with main breaker, bottom cable entry
- mm (UL/CSA), top cable entry
- mm (UL/CSA), bottom cable entry
- Location and size of output terminals
- Inverter module cubicle with three R8i modules, bottom cable exit (no +H353)
- Brake chopper cubicle
- Sine filter (+E206) cubicle, 1000 mm, top cable exit (+H353)
- Units with common motor terminal cubicle (option +H359)
- Cubicle width 300 mm, top cable exit
- Cubicle width 400 mm, bottom cable exit
- Cubicle width 600 mm, bottom cable exit
- Compliance with the European Machinery Directive
- Grounding of protective shields
- Multiple inverter units (internal power supply)
- Multiple inverter units (external power supply)
- Start-up including acceptance test
- Maintenance
- Competence
- Abbreviations
- Factory-installed brake choppers and resistors
- SAFUR resistor data
- Custom resistor
- Selecting and routing the cables of a custom resistor
- Thermal protection of the resistors
- Brake system start up
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86Relay cable type ................................................................................86Control panel cable length and type .........................................................86Routing the cables .................................................................................87Separate control cable ducts .................................................................87Continuous motor cable shield or enclosure for equipment on the motor cable ......87Implementing thermal overload and short-circuit protection .................................87Protecting a drive and input power cable in short-circuits ................................88Protecting the motor and motor cable in short-circuits ....................................88Protecting the drive and the power cables against thermal overload ...................88Protecting the motor against thermal overload .............................................88Protecting the drive against ground faults ......................................................88Residual current device compatibility ........................................................89Implementing the emergency stop function ....................................................89Implementing the Safe torque off function .....................................................89Implementing the Prevention of unexpected start-up function ..............................89Implementing the functions provided by the FSO-xx safety functions module (option+Q972 or +Q973) ..................................................................................90Implementing the Power-loss ride-through .....................................................90Units with main contactor (option +F250) ...................................................90Implementing a bypass connection .............................................................91Supplying power for the auxiliary circuits .......................................................91Using power factor compensation capacitors with the drive .................................91Implementing a safety switch between the drive and the motor ............................91Protecting the contacts of relay outputs ........................................................92Connecting a motor temperature sensor to the drive I/O ....................................93Drive I/O, I/O extension and encoder interface modules .................................6 Electrical installation95Contents of this chapter ...........................................................................95Warnings ............................................................................................95Checking the insulation of the assembly .......................................................95Drive ..............................................................................................95Input cable .......................................................................................95Motor and motor cable .........................................................................96Custom brake resistor assembly .............................................................96Checking the compatibility with IT (ungrounded) systems ...................................96Attaching the device stickers to the cabinet door .............................................96Checking the settings of transformers T21, T101 and T111 .................................97T21 and T101 tap settings (400…500 V units) .............................................97T21 and T101 tap settings (690 V units) ....................................................98T111 tap settings ...............................................................................99Connecting the control cables ...................................................................99Control cable connection procedure .........................................................100Grounding the outer shields of the control cables at the cabinet lead-through ....102Routing the control cables inside the cabinet ...........................................103Connecting to the inverter control unit (A41) ...........................................104Connecting a 230/115 V AC auxiliary voltage supply (UPS, option +G307) .......104Connecting the emergency stop push buttons (options +Q951, +Q952, +Q963,+Q964, +Q978,+Q979) ....................................................................104Wiring the starter for auxiliary motor fan (options +M602…+M610) .................105Wiring the PTC thermistor relay(s) (options +L505, +2L505, +L513 and +2L513) .106Wiring the Pt100 relays (option +nL506) ................................................8 Table of contents
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