2.2 Installation activitiesPrerequisitesThe following section details the main steps on how to unload, transport, install,and connect the IRC5 controllerInstalling the controllerDetailed inActionHow to lift, unpack and transport the IRC5controller is detailed in section Lifting thecontroller cabinet on page 48 and Unpack-ing the controller on page 49Unpack the IRC5 controller.1Bolting down the controller on page 52Install the IRC5 Controller.2Connecting the manipulator to the control-ler on page 73Connect the manipulator to the IRC5 con-troller.3Connecting power supply to the controlleron page 68Connect power supply to the IRC5 control-ler.4Connecting a FlexPendant on page 76Connect the FlexPendant to the IRC5controller.5How to connect MOTORS ON/MOTORSOFF circuits is detailed in section TheMOTORS ON/MOTORS OFF circuit onpage 88.Miscellaneous connections.6How to connect to an external safety relayis detailed in Connection of external safetyrelay on page 94.How to connect buses, for example Devi-ceNet, is detailed in the respective applic-ation manual.How to connect I/O units to the IRC5 con-troller is detailed in section Installation ofDeviceNet I/O, Gateways and encoder in-terface units, IRC5 on page 130.How to connect a PC to the controller isdescribed in manual Operating manual - Ro-botStudio .How to connect to a network is detailed insection Connectors on the computer uniton page 80.Installation of add-ons on page 121Install add-ons (optional).7Product manual - IRC5 473HAC047136-001 Revision: M© Copyright 2004-2018 ABB. All rights reserved.2 Installation and commissioning2.2 Installation activities