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ABB LevelMaster 7100 User Manual

Also see for LevelMaster 7100: Application guideQuick start

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. additional information
  7. Health and safety
  8. Safety requirements for installation
  9. System description
  10. General specifications
  11. Software interfaces
  12. Installation scenarios
  13. Figure 2: Typical LevelMaster configuration for general-purpose locations
  14. Figure 4: Installation with high level auxiliary switch (12-inch option)
  15. Installation
  16. Unpack and inspect
  17. Figure 6: LevelMaster components in typical installation
  18. Table 2: LevelMaster parts list
  19. Table 4: Cables and adapters for direct connection to the LevelMaster
  20. Assembly
  21. Figure 9: Cord connector and tank port bushing installation
  22. Install or set the position of the high level auxiliary switch (optional)
  23. Figure 13: High level auxiliary switch installation
  24. Insert the unit into the tank
  25. Figure 16: Tank port bushing installation
  26. Figure 17: Nut and body installation
  27. Wiring
  28. Figure 19: Removing terminal connectors (2104836-001)
  29. Selecting wire type
  30. Figure 22: Wiring for power (single board installation)
  31. Wiring additional LevelMasters
  32. Figure 23: General schematic of a multi-LevelMaster bus (general purpose location)
  33. Figure 24: Two-LevelMaster RS-485 bus of same board type using both communication contact pairs
  34. Figure 26: Two-LevelMaster RS-485 bus of same board type using single communication contact pair
  35. Wiring the host controller
  36. Figure 28: LevelMaster wiring to different types of ABB Totalflow host controllers
  37. Figure 29: Wiring the LevelMaster to an XFC
  38. Figure 30: Wiring the LevelMaster to the RMC-100 (onboard COMM port)
  39. Figure 32: Totalflow CSA-certified barrier board
  40. Figure 33: Wiring the LevelMaster to the barrier board
  41. Applying power to the LevelMaster
  42. Figure 35: Grounding the electronics board
  43. Configuring LevelMasters using MasterLink
  44. Figure 36: Cable and adapters for local communications (2104836-001 boards)
  45. Configuring the first LevelMaster
  46. Figure 39: MasterLink main screen
  47. Figure 40: New LevelMaster Setup
  48. Figure 41: MasterLink Monitor tab
  49. Figure 43: RS-485 termination
  50. Figure 44: Configure the LevelMaster to terminate the RS-485 bus
  51. Configuring additional LevelMasters
  52. Configuring the host controller
  53. Set up general and communications parameters
  54. Figure 47: LevelMaster application Setup tab
  55. Set up the LevelMaster request blocks files
  56. Configure the LCD display
  57. Configuring for data collection
  58. Figure 51: Determining register address for LevelMaster measurement values (Levels tab)
  59. Figure 52: Adding a variable (measurement) to trend
  60. Save the configuration
  61. Duty cycling power (optional)
  62. Push-to-Read (optional)
  63. Calibration from the host controller
  64. Calibration for volume calculations
  65. Figure 57: Configuring the strapping table
  66. Service and maintenance
  67. Remove field wiring
  68. Restore field wiring
  69. Reinstall the unit into the tank
  70. Reinstall the enclosure on the casing
  71. Preserve sensor data and configuration
  72. Upgrade the electronics board
  73. Figure 61: MasterLink Upload/Download tab
  74. Figure 62: Locating the correct factory default configuration file
  75. Figure 64: LevelMaster Setup tab for ID and Baud rate configuration
  76. Replace floats
  77. Replace the sensor assembly
  78. Move a LevelMaster from one tank to another
  79. Troubleshooting
  80. Table 10: Troubleshooting new installations
  81. Table 11: Troubleshooting an existing installation
  82. Appendix A Tank level pass-through
  83. A.2 Activating the tank level pass-through
  84. Contact us
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This manual is suitable for:
LevelMaster 7100
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