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CAC / BDP 7 kW NG Diagnostic Repair Manual

Also see for FOR BYPASS AND FAN POWERED HUMIDIFIERS: Owner's manualOwner's manualOwner's manual

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Contents
  1. electrical formulas
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. specifications
  6. Engine
  7. Mounting Dimensions
  8. Major Features
  9. Part 1 - GENEral iNformatioN
  10. Generator Identification
  11. Installation Basics
  12. installation basics
  13. Power Source And Load Lines
  14. Non-prepackaged Interconnections
  15. Connect a 2008 And Later Load Center Switch to a Pre
  16. Preparation Before Use
  17. Engine Oil Recommendations
  18. Testing, Cleaning and Drying
  19. Measuring Current
  20. Electrical Units
  21. Visual Inspection
  22. Stator Insulation Resistance Test (8-10 kW)
  23. Rotor Insulation Resistance Test (8-10 kW)
  24. Engine-Generator Protective Devices
  25. Overcrank Shutdown
  26. Operating Instructions
  27. To Select Automatic Operation
  28. Automatic Operating Parameters
  29. Part 2 - ac GENErators
  30. Description and Components
  31. Stator Assembly
  32. Brush Holder And Brushes (12-20 kW)
  33. Operational Analysis
  34. Operation (8/10 kW)
  35. Troubleshooting Flowcharts
  36. Problem 3 – Generator Produces Low Voltage at No-Load
  37. Diagnostic Tests
  38. Test 4 – Fixed Excitation Test/Rotor Amp Draw Test
  39. Test 5 – Wire Continuity (12-20 kW)
  40. Test 6 – Check Field Boost (12-20 kW)
  41. Test 8 – Test Brushless Stator
  42. Test 9 – Check Capacitor
  43. Test 10 – Test DPE Winding on Brushless units
  44. Test 14 – Check AC Output Frequency
  45. Test 17 – Check And Adjust Voltage Regulator (12-20 kW)
  46. Test 18 – Check Voltage And Frequency Under Load
  47. Part 3 - traNsfEr sWitcH
  48. General
  49. Transfer Mechanism
  50. Neutral Lug
  51. Fuse Holder
  52. Utility Source Voltage Available
  53. Utility Source Voltage Failure
  54. Transfer To Standby
  55. Utility Restored
  56. Utility Restored, Transfer Switch De-energized
  57. Utility Restored, Retransfer Back To Utility
  58. Transfer Switch In Utility
  59. Introduction To Troubleshooting
  60. Problem 9 – Blown F1 or F2 Fuse
  61. Problem 10 – Units Starts And Transfer Occurs When Utility Power Is On
  62. problem 11 – no battery charge
  63. Test 28 – Check 23 And 15B Wiring/Connections
  64. Test 29 – Test Transfer Relay TR
  65. Test 30 – Standby Control Circuit
  66. Test 32 – Utility Control Circuit
  67. Test 33 – Test Limit Switch SW2 and SW3
  68. Test 35 – Check N1 and N2 Wiring
  69. Test 37 – Check Utility Sensing Voltage at the Circuit Board
  70. Test 40 – Check Battery Charger Supply Voltage "Pre-Wire Load Center
  71. Output Voltage RTSN & RTSE Transfer Switch
  72. Supply Voltage GenReady Load Center
  73. Supply Voltage Load Shed Transfer Switch
  74. Test 51 – Check Wire 0 and Wire 15B Load Shed Transfer Switch
  75. Part 4 - Dc coNtrol
  76. amp fuse
  77. description and components
  78. Menu System Navigation
  79. Initial Dropout of Utility Source Voltage
  80. Utility Voltage Dropout and Engine Cranking
  81. Engine Startup and Running
  82. Initial Transfer to the "Standby" Source
  83. Utility Voltage Restored Re-transfer to Utility
  84. Engine Shutdown
  85. Problem 17 – Engine Cranks but Won't Start
  86. Problem 18 – Engine Starts Hard and Runs Rough / Lacks Power / Backfires
  87. Problem 20 – 7.5 Amp Fuse (F1) Blown
  88. Test 59 – Test Auto Operations
  89. Test 62 – Check Wire 56 Voltage
  90. test 64 – test starter contactor
  91. Test 65 – Test Starter Motor
  92. Test 66 – Check Fuel Supply and Pressure
  93. Test 68 – Check Fuel Solenoid
  94. Test 70 – Check for Ignition Spark
  95. Test 71 – Check Spark Plugs
  96. Test 73 – Check Shutdown Wire
  97. Test 74 – Check and Adjust Ignition Magnetos
  98. Test 76 – Check High Oil Temperature Switch
  99. Test 78 – Check Wire 18 Continuity
  100. Test 79 – Test Exercise Function
  101. Test 81 – Check to see if Low Speed Function is enabled
  102. Part 5 - oPEratioNal tEsts
  103. Generator Tests Under Load
  104. Checking Automatic Operation
  105. Part 6 - DisassEmBlY
  106. Major Disassembly
  107. major disassembly
  108. Part 7 - ElEctrical Data
  109. Schematic, 8 kW Home Standby
  110. Wiring Diagram, 10 kW Home Standby
  111. Schematic, 10 kW Home Standby
  112. Wiring Diagram, 14 kW Home Standby
  113. Schematic, 14 kW Home Standby
  114. Wiring Diagram, 17 kW Home Standby
  115. Schematic, 17 kW Home Standby
  116. Wiring Diagram, 20 kW Home Standby
  117. Schematic, 20 kW Home Standby
  118. Wiring Diagram, Home Standby Transfer Switch 9/10/12/16 Circuit
  119. Schematic, Home Standby Transfer Switch 9/10/12/16 Circuit
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This manual is suitable for:
FOR BYPASS AND FAN POWERED HUMIDIFIERS
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